Dukane iQ Series User Manual download pdf (Page 57)

Section 7 – System Operational Testing

Page 49

Dukane Manual Part Number 403-572-03

SECTION 7

System Operational Testing

System Verication Tests ........................... 51

Preliminary Setup ...................................... 51

Testing a System....................................... 51

System Test ..................................... 52

Probe Operation .................................. 53

Stop Ultrasound Output ............................ 54

1 2 ... 52 53 54 55 56 57 58 59 60 61 62 ... 115 116

User’s Manual 1
Revision History 3
Contents 5
Continued 6
SECTION 1 9
Page left intentionally blank 10
General User Information 11
Generator Overview 12
Key Generator Features 12
SECTION 2 13
General Considerations 15
Plastics Health Notice 16
Electrical Safety 16
Domestic Power Grounding 17
International Power Grounding 17
Lifting the Equipment 18
SECTION 3 19
Before Installation 21
Lockout/Tagout 22
Unpacking 23
Horizontal Bench Chassis 24
RFI Grounding 25
Connecting Cables 26
Power Cords 27
SECTION 4 29
Panel Layout Overview 31
LINE VOLTAGE: 32
200-240 Vac 32
50/60Hz, 15A 32
AC Power Inlet Panel 33
System I/O Panel 34
1 2 3 4 5 35
11 12 13 14 15 35
System Outputs Connector 37
(+22V Power Supply) 38
(+22V Power Ground) 38
(Any Fault Status Output) 39
(Suspect Part Status Output) 41
(Isolated Common) 41
(Not Used) 41
Ultrasound Output Connector 41
Conguration Port Connector 41
SECTION 5 43
Control Panel and Display 45
Overview 45
Display Controls 46
LCD Display 47
Power Output Level Scale 47
System Operating Mode Keys 47
INFO Key 48
Status LEDs 49
System Parameter Settings 50
Section 6 51
Programming Examples 54
SECTION 7 57
System Verication Tests 59
System Test 60
Probe Operation 61
Stop Ultrasound Output 62
SECTION 8 63
No Ultrasonic Output 65
INFO Status LED: RED 66
Welding Problems 67
SECTION 9 69
Display/Control Panel 71
Air Ventilation Slots 72
I/O Connector 72
AC Power Cord 72
SECTION 10 73
Power Inlet Options 75
120 volt line cord 76
I/O Panel Options 77
Option Panel Modules 78
MPC Probe Control 79
(6 PLCS) 80
Rear Connections 81
Front Connections 81
E in Figure 10 - 9) 82
MPC Interface Status LEDs 82
MPC Cycle Flow Chart 83
Part Number - 110- 4183 84
Part Number - 110- 4397 85
NPN TO PNP CONVERSION 86
PNP TO NPN CONVERSION 87
+5V TO +24V PNP CONVERSION 88
110-4397 88
RS-232 Interface Option 89
Part Number - 110-4554 90
EtherNet/IP 91
SECTION 11 93
OPTIONAL 95
FRONT RACK MOUNTING 95
.220 DIA. SLOTS 96
[5.59] (4 PLCS) 96
Operating Environment 97
Weight: 97
AC Power Requirements 98
System Process Controls 99
Regulatory Agency Compliance 100
SECTION 12 101
Contacting Dukane 103
APPENDICES 105
List of Figures 107
List of Figures continued 108
List of Tables 109
Page 103 111
Continued 112
Dukane ISO 115
Part No. 403 116

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Dukane iQ Series User Manual Page 57

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