Housing Width 5.19” (132mm)
Housing Width
5.19” (132mm)
Column CL to Horn CL 12.38” (314mm)
Usable Throat 8.00” (200mm)
Stroke 7.00” (178mm)
Weight 170.00 lbs (77Kg)
Press Dimensions
Standard
Intelligent Assembly Solutions
Dukane Corporation • Ultrasonics Division • 2900 Dukane Drive • St. Charles, Illinois 60174 USA • TEL
(
630
)
797-4900 • FAX
(
630
)
797-4949
#11-0052-00
Dukane Corporation • Ultrasonics Division • 2900 Dukane Drive • St. Charles, Illinois 60174 USA • TEL
(
630
)
797-4900 • FAX
(
630
)
797-4949
LE
PRESSAUTOMATED
Dimensions
MODELS
Power / Frequency / Profile
1200 W 1800 W 2400 W 3600 W
4800 W
15 kHz X X
20 kHz X X X X X
Max. current: 15 amps 15 amps 15 amps 30 amps 30 amps
1200 W fixed cord 100-120 VAC 1200 W model also available in 200-240 VAC
Features
Dukane iQ Series LE ultrasonic welding systems are
an entry level machine designed for applications that
require significantly less process documentation, yet
are built on the robust precision mechanical platform
as our full featured machines. Available in either 20
kHz or 15 kHz in power ranges from 1200 – 4800
watts. Two main models offer either Time and Energy
or Time Energy and Distance. While the LE is an en-
try level machine advance features like Process Limits,
.5 millisecond sample rate, separate Weld and Hold
pressures and multiple setup recipe storage with front
panel lock out come standard on all LE models.
ULTRASONIC PRESS SYSTEM
• 100% digital control of all power supply functions and
parameters allows for unique configurations and future
upgrades or requirements. Includes digital frequency
synthesis.
• Industry leading data acquisition rate speed of .5 ms
due to advanced multi-core architecture. Increased
weld accuracy and repeatability.
• Amplitude adjustment in 1% increments from 20% to
100% through front panel or remote (4-20) mA.
• Linear Ramp Soft-start algorithm allows the acoustic
stack to be brought to operating amplitude smoothly,
minimizing start-up surges and abnormal stress to the
stack and power supply.
• Digi-Trac tuning automatically tracks the resonant
frequency digitally. No need to manually tune the
generator during every weld cycle. The output frequency
adjusts itself to match the acoustic stack (sonotrode
booster and transducer).
• Line and Load Regulation amplitude is maintained inde-
pendent of load force and incoming line voltage varia-
tions. Through a closed-loop amplitude control, the am-
plitude regulation maintains output amplitude be
correcting for fluctuations in line voltage and output
power loading. Maintained within 1% to provide weld
process consistency and shorter cycle times.
• Programmable softstart and softstop amplitude can be
used to reduce stress on acoustic stacks, or for high-speed
application to achieve full amplitude in as short as .010
seconds. Factory configurable settings also
available.
System Requirements
Pneumatic requirements: 80-110 psi max. clean, dry air
Maximum available clamp pressure: 540lbs @ 110 psi with standard
2.50” (63.5mm) air cylinder
Allow 5.00” (130mm) behind the press/thruster for air line and cable
connections
12.43
[316]
7.24
[184]
5.19
[132]
4.75
[121]
9.29
[236]
18.58
[472]
XGTM ODEL
SHOWN
7.0/178
24.84
[631]
23.70
[602]
44.09
[1120]
17.09
[434]
17.14
[435]
31.94
[811]
45
37]
14.75
[375]
12.38
[314]
TYPICALH ORN
115-7662
RIGHT SIDE REAR PANEL
FOR GENERATOR MTG.
MAX.
STROKE
(PARTH EIGHT+FIXTURE)
MAX.
[381]
15.00
1.75
[44]
7.00
[178]
5
.
38
[137]
]
Note: All specifications are subject to change without notice. Please consult Dukane Ultrasonics for any updated information.
DIMENSIONS
Press Dimensions
Standard
Base Width
18.58” (472mm)
Base Depth 24.83” (631mm)
Column Height 39.00” (991mm)
Column Diameter 3.50” (89mm)
Maximum Height 57.00” (1450mm)
Thruster Dimensions
Housing Height 31.90” (810mm)
Housing Width 5.19” (132mm)
Housing Depth 11.00” (280mm) Max.
Weight 40.00 lbs. (18 Kg)
Easy Fault is exclusive to iQ power supplies.
System faults and alarms prompt a fault code.
(i.e. U501) Enter the code at www.dukane.com/
easyfault and the easy fault search will provide
addition tips and process improvement informa-
tion. Thus expediting fault /alarm solutions and re-
ducing down time.
ALLOW 5’’
EA SIDE FOR
COOLING
ALLOW 5’’
EA SIDE FOR
COOLING
ALLOW 6’’
IN BACK FOR
CABLING
ALLOW 3’’
IN BACK FOR
CABLING
Power and Frequencies
1200w|2400w|3600w - 20kHz
3600w|4800w - 15 or 20kHz
(58 pages)
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