Dukane iQ Series User Manual Page 35
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Section 4 – Standard Connections
Page 27
Dukane Manual Part Number 403-572-03
System Inputs Signal Descriptions
Pin 1 (+22V)
This pin can supply +22VDC at up to 250mA to power the
user’s automation controls.
Pin 2 (Power Gnd)
Pin 2 is the 22VDC return and is tied to the system chassis
ground.
Pin 3 (Remote Setup Selection Bit 0 Input)
Pin 3 is the Remote Setup Selection Bit 0, which is the
least signicant bit used to select different welding set-
ups with an automation control system (if the welder in-
cludes a process controller) and this input is also used to
select different channels when a Multiple Probe Controller
(MPC) Interface option board is installed.
Pin 4 (Remote Setup Selection Bit 1 Input)
Pin 4 is the Remote Setup Selection Bit 1, which is the
second least signicant bit used to select different welding
setups with an automation control system (if the welder
includes a process controller) and this input is also used to
select different channels when a Multiple Probe Controller
(MPC) Interface option board is installed.
Figure 4 - 4 HD-15F for Generator Input Connector
Figure 4 - 5HD-15M for Generator Input Cable
Connector
1 2 3 4 5
6
10
11 12 13 14 15
Pin Signal Name Cable Color Code Signal Option Requirements
1 +22V BLK
2 Power Ground WHT
3 Remote Setup Selection Bit 0 Input RED MPC Option Required
4 Remote Setup Selection Bit 1 Input GRN MPC Option Required
5 Remote Setup Selection Bit 2 Input ORN MPC Option Required
6 Remote Setup Selection Bit 3 Input BLU MPC Option Required
7 Remote Setup Selection Bit 4 Input WHT/BLK Not Used
8 Ultrasound Activation/Cycle Start Input RED/BLK
9 Automation Thruster Control Input GRN/BLK Automation Thruster Board Required
10 Front Panel Lockout ORN/BLK
11 Press Inhibit for Hand Probes BLU/BLK Hand Probe
12 System Latch Reset Input BLK/WHT
13 Isolated Common RED/WHT
14 Not Used GRN/WHT
15 Automation Cycle Stop Input BLU/WHT
5 4 3 2 1
5 4 3 2 1
15 14 13 12 11
15 14 13 12 11
6
6
10
10
Table 4 - I Generator Input Signals
Continued
- User’s Manual 1
- Revision History 3
- Contents 5
- Continued 6
- SECTION 1 9
- Page left intentionally blank 10
- General User Information 11
- Generator Overview 12
- Key Generator Features 12
- SECTION 2 13
- General Considerations 15
- Plastics Health Notice 16
- Electrical Safety 16
- Domestic Power Grounding 17
- International Power Grounding 17
- Lifting the Equipment 18
- SECTION 3 19
- Before Installation 21
- Lockout/Tagout 22
- Unpacking 23
- Horizontal Bench Chassis 24
- RFI Grounding 25
- Connecting Cables 26
- Power Cords 27
- SECTION 4 29
- Panel Layout Overview 31
- LINE VOLTAGE: 32
- 200-240 Vac 32
- 50/60Hz, 15A 32
- AC Power Inlet Panel 33
- System I/O Panel 34
- 1 2 3 4 5 35
- 11 12 13 14 15 35
- System Outputs Connector 37
- (+22V Power Supply) 38
- (+22V Power Ground) 38
- (Any Fault Status Output) 39
- (Suspect Part Status Output) 41
- (Isolated Common) 41
- (Not Used) 41
- Ultrasound Output Connector 41
- Conguration Port Connector 41
- SECTION 5 43
- Control Panel and Display 45
- Overview 45
- Display Controls 46
- LCD Display 47
- Power Output Level Scale 47
- System Operating Mode Keys 47
- INFO Key 48
- Status LEDs 49
- System Parameter Settings 50
- Section 6 51
- Programming Examples 54
- SECTION 7 57
- System Verication Tests 59
- System Test 60
- Probe Operation 61
- Stop Ultrasound Output 62
- SECTION 8 63
- No Ultrasonic Output 65
- INFO Status LED: RED 66
- Welding Problems 67
- SECTION 9 69
- Display/Control Panel 71
- Air Ventilation Slots 72
- I/O Connector 72
- AC Power Cord 72
- SECTION 10 73
- Power Inlet Options 75
- 120 volt line cord 76
- I/O Panel Options 77
- Option Panel Modules 78
- MPC Probe Control 79
- (6 PLCS) 80
- Rear Connections 81
- Front Connections 81
- E in Figure 10 - 9) 82
- MPC Interface Status LEDs 82
- MPC Cycle Flow Chart 83
- Part Number - 110- 4183 84
- Part Number - 110- 4397 85
- NPN TO PNP CONVERSION 86
- PNP TO NPN CONVERSION 87
- +5V TO +24V PNP CONVERSION 88
- 110-4397 88
- RS-232 Interface Option 89
- Part Number - 110-4554 90
- EtherNet/IP 91
- SECTION 11 93
- OPTIONAL 95
- FRONT RACK MOUNTING 95
- .220 DIA. SLOTS 96
- [5.59] (4 PLCS) 96
- Operating Environment 97
- Weight: 97
- AC Power Requirements 98
- System Process Controls 99
- Regulatory Agency Compliance 100
- SECTION 12 101
- Contacting Dukane 103
- APPENDICES 105
- List of Figures 107
- List of Figures continued 108
- List of Tables 109
- Page 103 111
- Continued 112
- Dukane ISO 115
- Part No. 403 116
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