Dukane iQ Series User Manual download pdf (Page 39)

Section 4 – Standard Connections

Page 31

Dukane Manual Part Number 403-572-03

Figure 4 - 6DB 25-F for Generator Output Connector

Figure 4 - 7DB-25M for Generator Output Cable

Connector

1 3 5 7 9 11 13

15 17 19

21 23 25

13 11 9 7 5 3 1

25 23 21 19 17 15

current loop input to the remote control option board is

connected and working normally. This output will be an

open circuit when the current loop input signal is too low

for proper system operation (less than 2mA). This may

be due to a broken wire connection, a failed current loop

controller or the current loop input wired incorrectly to

the input terminal block.

Pin 13 (Analog Monitor Signal Common)

Pin 13 is the signal common (ground) connection for all

of the analog monitor signals (on Pins 15 and 16). This

signal common pin is connected to system chassis ground

and is not isolated from the generator chassis. This is

an analog signal ground connection. Do not connect

anything to this ground connection, except the wiring to

the inputs of the analog instrumentation devices used to

measure the monitor output signals.

Pin 7 (Any Fault Status Output)

Pin 7 is a digital active low status output that activates

whenever any fault condition is detected that inhibits

ultrasound output and normal system operation. This

output will be an open circuit when no system fault

conditions are detected.

Generator faults that will activate the Any Fault output:

• Overload – Peak

• Overload – Average

• Overload – Frequency

• Overtemperature Fault

• System Power Fault

• Current Loop Fault

Pin 8 (Press Trigger Status Output)

NOT AVAILABLE

Pin 9 (System Overload Status Output)

Pin 9 is a digital active low status output that activates

whenever any overload condition is tripped. Activation

of the overload status output signal could be caused by

an average overload, a frequency overload or, a peak

overload condition. After the overload status output

activates, it will remain active until the next ultrasound

activation cycle begins and this output will automatically

reset. This output will be an open circuit when no

overload conditions have been detected.

Pin 10 (System On-Line Status Output)

Pin 10 is a digital active low status output that activates

when the system is in the ONLINE operating mode, which

enables the activation of the ultrasonic output. This output

will be an open circuit if the system is switched to the

OFFLINE operating mode, which will prevent the start

of a welding cycle or activation of the ultrasound output.

Note that an automation controlled process can not weld

any parts, if the system is, accidentally or otherwise,

switched to the OFFLINE operating mode.

Pin 11 (Press Top of Stroke Status Output)

NOT AVAILABLE

Pin 12 (Current Loop OK Status Output)

This status output signal will activate only when a

Remote Control Board is installed in the system. Pin 12 is

a digital active low status output that activates when the

NOTE

A Remote Control Board is also referred

to as a Remote Amplitude Control Board.

Continued

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Dukane iQ Series User Manual Page 39

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