Dukane iQ Series User Manual Page 23
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Section 3 – Installation
Page 15
Dukane Manual Part Number 403-572-03
Unpacking
Carefully open your shipping container, and make sure
it contains the items shown on the shipping documents.
Inspect all items, and report any damage immediately.
Placing
Vertical Panel Mount Chassis
Make certain the generator placement and cable routing
allow for easy access and that they do not interfere with
normal operation. The operator should have unobstructed
access to any control switches and should have a clear
view of the LCD panel, and generator status LEDs.
Attach the generator securely to the upper and lower rails of
the mounting panel with its control panel easily accessible
as shown in Figure 3-3. Allow at least 5 inches (13 cm) of
space on the top and bottom of the generator chassis for air
circulation. If the generator is installed inside an enclosure
with a front door, be sure to allow at least 3 inches (8 cm)
clearance behind the door for the system cables.
CAUTION
Allow 5 inches for air ventila-
tion at the cooling air inlet and
at the exhaust air outlet. The
fan draws in fresh air to cool
the internal components, reduce thermal
gradients and increase component life.
If excessive dust accumulates in the
slots, wipe or vacuum them clean.
Do not use compressed air as this
may force the dust inside the chassis.
Figure 3 - 3 Vertical Panel Mount Chassis Placement
(Low prole unit shown with optional panel mounting plate.)
2.00 (50.8)
18.00 (457.20)
Mounting hole (top) to
mounting slot (bottom)
[2.875 (73.03) - High Profile Unit]
EXHAUST AIR
OUTLET
COOLING AIR INLET
IN (mm)
- User’s Manual 1
- Revision History 3
- Contents 5
- Continued 6
- SECTION 1 9
- Page left intentionally blank 10
- General User Information 11
- Generator Overview 12
- Key Generator Features 12
- SECTION 2 13
- General Considerations 15
- Plastics Health Notice 16
- Electrical Safety 16
- Domestic Power Grounding 17
- International Power Grounding 17
- Lifting the Equipment 18
- SECTION 3 19
- Before Installation 21
- Lockout/Tagout 22
- Unpacking 23
- Horizontal Bench Chassis 24
- RFI Grounding 25
- Connecting Cables 26
- Power Cords 27
- SECTION 4 29
- Panel Layout Overview 31
- LINE VOLTAGE: 32
- 200-240 Vac 32
- 50/60Hz, 15A 32
- AC Power Inlet Panel 33
- System I/O Panel 34
- 1 2 3 4 5 35
- 11 12 13 14 15 35
- System Outputs Connector 37
- (+22V Power Supply) 38
- (+22V Power Ground) 38
- (Any Fault Status Output) 39
- (Suspect Part Status Output) 41
- (Isolated Common) 41
- (Not Used) 41
- Ultrasound Output Connector 41
- Conguration Port Connector 41
- SECTION 5 43
- Control Panel and Display 45
- Overview 45
- Display Controls 46
- LCD Display 47
- Power Output Level Scale 47
- System Operating Mode Keys 47
- INFO Key 48
- Status LEDs 49
- System Parameter Settings 50
- Section 6 51
- Programming Examples 54
- SECTION 7 57
- System Verication Tests 59
- System Test 60
- Probe Operation 61
- Stop Ultrasound Output 62
- SECTION 8 63
- No Ultrasonic Output 65
- INFO Status LED: RED 66
- Welding Problems 67
- SECTION 9 69
- Display/Control Panel 71
- Air Ventilation Slots 72
- I/O Connector 72
- AC Power Cord 72
- SECTION 10 73
- Power Inlet Options 75
- 120 volt line cord 76
- I/O Panel Options 77
- Option Panel Modules 78
- MPC Probe Control 79
- (6 PLCS) 80
- Rear Connections 81
- Front Connections 81
- E in Figure 10 - 9) 82
- MPC Interface Status LEDs 82
- MPC Cycle Flow Chart 83
- Part Number - 110- 4183 84
- Part Number - 110- 4397 85
- NPN TO PNP CONVERSION 86
- PNP TO NPN CONVERSION 87
- +5V TO +24V PNP CONVERSION 88
- 110-4397 88
- RS-232 Interface Option 89
- Part Number - 110-4554 90
- EtherNet/IP 91
- SECTION 11 93
- OPTIONAL 95
- FRONT RACK MOUNTING 95
- .220 DIA. SLOTS 96
- [5.59] (4 PLCS) 96
- Operating Environment 97
- Weight: 97
- AC Power Requirements 98
- System Process Controls 99
- Regulatory Agency Compliance 100
- SECTION 12 101
- Contacting Dukane 103
- APPENDICES 105
- List of Figures 107
- List of Figures continued 108
- List of Tables 109
- Page 103 111
- Continued 112
- Dukane ISO 115
- Part No. 403 116
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