Dukane iQ Series manuals

Owner’s manuals and user’s guides for Power supply units Dukane iQ Series.
We providing 6 pdf manuals Dukane iQ Series for download free by document types: User Manual


Dukane iQ Series User Manual (116 pages)


Brand: Dukane | Category: Power supply units | Size: 5.71 MB |

 

Table of contents

User’s Manual

1

Revision History

3

Contents

5

Continued

6

SECTION 1

9

Page left intentionally blank

10

General User Information

11

Generator Overview

12

Key Generator Features

12

SECTION 2

13

General Considerations

15

Plastics Health Notice

16

Electrical Safety

16

Domestic Power Grounding

17

International Power Grounding

17

Lifting the Equipment

18

SECTION 3

19

Before Installation

21

Lockout/Tagout

22

Unpacking

23

Horizontal Bench Chassis

24

RFI Grounding

25

Connecting Cables

26

Power Cords

27

SECTION 4

29

Panel Layout Overview

31

LINE VOLTAGE:

32

200-240 Vac

32

50/60Hz, 15A

32

AC Power Inlet Panel

33

System I/O Panel

34

1 2 3 4 5

35

11 12 13 14 15

35

System Outputs Connector

37

(+22V Power Supply)

38

(+22V Power Ground)

38

(Any Fault Status Output)

39

(Suspect Part Status Output)

41

(Isolated Common)

41

(Not Used)

41

Ultrasound Output Connector

41

Conguration Port Connector

41

SECTION 5

43

Control Panel and Display

45

Overview

45

Display Controls

46

LCD Display

47

Power Output Level Scale

47

System Operating Mode Keys

47

INFO Key

48

Status LEDs

49

System Parameter Settings

50

Section 6

51

Programming Examples

54

SECTION 7

57

System Verication Tests

59

System Test

60

Probe Operation

61

Stop Ultrasound Output

62

SECTION 8

63

No Ultrasonic Output

65

INFO Status LED: RED

66

Welding Problems

67

SECTION 9

69

Display/Control Panel

71

Air Ventilation Slots

72

I/O Connector

72

AC Power Cord

72

SECTION 10

73

Power Inlet Options

75

120 volt line cord

76

I/O Panel Options

77

Option Panel Modules

78

MPC Probe Control

79

(6 PLCS)

80

Rear Connections

81

Front Connections

81

E in Figure 10 - 9)

82

MPC Interface Status LEDs

82

MPC Cycle Flow Chart

83

Part Number - 110-  4183

84

Part Number - 110- 4397

85

NPN TO PNP CONVERSION

86

PNP TO NPN CONVERSION

87

+5V TO +24V PNP CONVERSION

88

110-4397

88

RS-232 Interface Option

89

Part Number - 110-4554

90

EtherNet/IP

91

SECTION 11

93

OPTIONAL

95

FRONT RACK MOUNTING

95

.220 DIA. SLOTS

96

[5.59] (4 PLCS)

96

Operating Environment

97

Weight:

97

AC Power Requirements

98

System Process Controls

99

Regulatory Agency Compliance

100

SECTION 12

101

Contacting Dukane

103

APPENDICES

105

List of Figures

107

List of Figures continued

108

List of Tables

109

Page 103

111

Continued

112

Dukane ISO

115

Part No. 403 

116

Dukane iQ Series User Manual (144 pages)


Brand: Dukane | Category: Power supply units | Size: 8.24 MB |

 

Table of contents

User’s Manual

1

Revision History

3

Contents

5

SECTION 1

7

General User Information

9

Generator Overview

10

Key Generator Features

10

SECTION 2

11

Page 6

12

General Considerations

13

Plastics Health Notice

14

Electrical Safety

14

Domestic Power Grounding

15

International Power Grounding

15

Lifting the Equipment

16

SECTION 3

17

Page 12

18

Before Installation

19

Page 14

20

Unpacking

21

Placement

21

RFI Grounding

22

Connecting Cables

23

Automation Controlled Probe

24

SECTION 4

25

Page 20

26

Rear Panel Layout Overview

27

AC Power Inlet Panel

28

System I/O Panel

28

1 2 3 4 5

30

11 12 13 14 15

30

Page 26

32

, on the front of the MPC

33

(System Ready Status Output)

34

(Suspect Part Status Output)

34

(Isolated Common)

34

(Not Used)

34

Ultrasound Output Connector

36

Conguration Port Connector

37

EtherNet/IP Port Connector

37

SECTION 5

39

Page 34

40

Front Panel Controls

41

System Operating Mode Keys

42

Navigation Keys (4)

43

Soft Keys Bordering the

43

Display (3)

43

Hot Keys (8)

44

Lighted Power Indicator

45

Screen Basics

46

OPERATE

47

Page 42

48

SECTION 6

49

Page 44

50

Start-up Sequence

52

Stopping the Weld Cycle

53

Using the Menus

54

ONLINE

55

Page 50

56

Power Enabled

56

Remote Amplitude Board

57

PRE-WELD

58

MPC Module Installed

60

POST-WELD

62

Afterburst

63

Bad Limits

64

Suspect Limits

64

Section 6 – Operation

65

Part Limits

65

Setup Control

66

Name Setup

66

> is moved to NAME SETUP

66

Copying a Setup

67

Erase Setup

68

ONLINE

69

AUTO 01

69

IN CYCLE

71

Using the INFO Menus

72

Network Settings

79

Moving to the Next Sub-menu

79

Page 76

82

SECTION 7

83

Page 78

84

Page 80

86

SECTION 8

87

System Operational Testing

87

Page 82

88

System Verication Tests

89

System Test

90

Probe Operation

91

Page 86

92

SECTION 9

93

Troubleshooting

93

Page 88

94

11 12 13 14 15

95

Welding Problems

96

SECTION 10

97

Maintenance

97

Page 92

98

Front and Rear Panels

99

Page 94

100

SECTION 11

101

Page 96

102

Power Inlet Options

103

I/O Panel Options

104

Multi- Probe Control (MPC)

105

Interface and EtherNet/IP

105

MPC Probe Control

106

Cut Outs

107

Continued from Previous Page

107

Continued

107

MPC Cycle Illustration

110

MPC Cycle Flow Chart

110

Remote Amplitude Control

111

Module and EtherNet/IP

111

Remote Amplitude

112

Automation Thruster Control

113

RS-232 Interface Option

115

Part Number - 110 - 4554

116

SECTION 12

117

Contacting Dukane

117

Page 112

118

Page 114

120

SECTION 13

121

Specications

121

Page 116

122

Page 117

123

Section 13 - Specications

123

Operating Environment

124

Weights

124

AC Power Requirements

125

Ultrasonic Pressure

126

Page 121

127

Regulatory Agency Compliance

128

System Parameter Settings

129

Overview

129

APPENDICES

131

Page 126

132

Appendix A

133

List of Figures

133

List of Tables

136

Appendix B

136

Page 131

137

Page 132

138

S Continued

142

Dukane ISO

143

Part No. 403-588-00

144

Dukane iQ Series User Manual (58 pages)


Brand: Dukane | Category: Power supply units | Size: 2.74 MB |

 

Table of contents

User’s Manual

1

7,819,158, B2

2

Revision History

3

Page  iv 

4

Contents

5

Page  vi 

6

SECTION 1

7

Page  2 

8

General User Information

9

Generator Overview

10

Key Generator Features

10

Thermal Considerations

11

         

12

SECTION 2

13

General Considerations

15

Plastics Health Notice

15

Electrical Safety

16

How to Lift Safely

17

SECTION 3

19

Page  14                 

20

 Auto User’s Manual

20

Unpacking

21

Power Grounding

22

Chassis Grounding Stud

22

Connecting Cables

23

System I/O Connector Pinout

24

Page  19

25

Section 3 – Installation

25

• AC Line Input

26

• Ultrasound Output

26

• Grounding (optional)

26

MPC I/O Connector Pinout

27

(MPC Ready Out)

27

(Output Common)

27

MPC Probe Control

28

MPC Module Installation

29

Rear Connections

30

Front Connections

30

SECTION 4

33

LED Detail

35

Auto System with MPC

36

Operational Test

36

Page  32                   

38

SECTION 5

39

Specications

39

Page  34                   

40

Page  35

41

Section 5 – Specications

41

Page  36                   

42

Operating Environment

43

AC Power Requirements

44

Regulatory Agency

45

Compliance

45

Page  40                   

46

SECTION 6

47

Automation Interface

47

Page  42                   

48

NPN Type Output Circuit

51

Page  46                   

52

Figure 6-4 E-Stop Circuitry

52

SECTION 7

53

Contacting Dukane

53

Page  48                   

54

Page  50                   

56

Dukane ISO

57

Auto User's Manual

58

Dukane iQ Series User Manual (76 pages)


Brand: Dukane | Category: Power supply units | Size: 3.63 MB |

 

Table of contents

Auto-Plus

1

User’s Manual

1

(* = Inactive)

2

7,819,158 and, 8,052,816

2

Revision History

3

Page iv

4

Contents

5

Page vi

6

SECTION 1

7

General User Information

9

Generator Overview

10

Key Generator Features

10

Thermal Considerations

11

Page 6

12

SECTION 2

13

Page 8

14

General Considerations

15

Plastics Health Notice

16

Electrical Safety

16

Page 12

18

SECTION 3

19

Page 14

20

Auto-Plus User’s Manual

20

Unpacking

21

Placement

21

Power Grounding

22

Chassis Grounding Stud

22

Connecting Cables

23

(Enable Out)

24

(Enable In)

24

(Overload Out)

24

(Ready Out)

24

Section 3 – Installation

25

• AC Line Input

26

• Ultrasound Output

26

• Grounding (optional)

26

MPC Probe Control

27

MPC Module Installation Guide

28

Rear Connections

29

Front Connections

29

SECTION 4

31

Page 26

32

Introduction

33

Auto-Plus System

34

Operational Test

34

Auto-Plus System with

35

MPC Module Operational Test

35

U/S is ON

36

Fault Status output signals

36

Continued from Previous Page

36

LED Indication

37

LED Colors and Indication

38

SECTION 5

39

Page 34

40

Heat Sink

41

Computer Interface

42

SECTION 6

43

Automation Interface

43

Page 38

44

over RS-232 Interface Option

50

Part Number - 110 - 4681

51

EtherNet I/P Communications

52

SECTION 7

53

Contacting Dukane

53

Page 48

54

Page 50

56

SECTION 8

57

Specications

57

Page 52

58

WEIGHT: 10 lbs / 4.55 kg

59

Operating Environment

60

AC Power Requirements

61

Ultrasonic Pressure

62

Interpreting the Model Number

63

Regulatory Agency Compliance

65

Page 60

66

SECTION 9

67

Page 62

68

List of Figures

69

Appendix A

69

Appendix B

70

List of Tables

70

Page 66

72

Dukane ISO

75

Auto-Plus User's Manual

76

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