Dukane iQ Series User Manual download pdf (Page 87)

Page 81

Section 8 – System Operational Testing

Dukane Manual Part No. 403-588-00

SECTION 8

System Operational Testing

System Verication Tests ........................... 83

Preliminary Setup .......................................83

Testing the Generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83

System Test ..................................... 84

Probe Operation .................................. 85

Stopping the Ultrasound Output ...................... 85

System with a User-supplied Emergency Stop Switch ...........85

1 2 ... 82 83 84 85 86 87 88 89 90 91 92 ... 143 144

User’s Manual 1
Revision History 3
Contents 5
SECTION 1 7
General User Information 9
Generator Overview 10
Key Generator Features 10
SECTION 2 11
Page 6 12
General Considerations 13
Plastics Health Notice 14
Electrical Safety 14
Domestic Power Grounding 15
International Power Grounding 15
Lifting the Equipment 16
SECTION 3 17
Page 12 18
Before Installation 19
Page 14 20
Unpacking 21
Placement 21
RFI Grounding 22
Connecting Cables 23
Automation Controlled Probe 24
SECTION 4 25
Page 20 26
Rear Panel Layout Overview 27
AC Power Inlet Panel 28
System I/O Panel 28
1 2 3 4 5 30
11 12 13 14 15 30
Page 26 32
, on the front of the MPC 33
(System Ready Status Output) 34
(Suspect Part Status Output) 34
(Isolated Common) 34
(Not Used) 34
Ultrasound Output Connector 36
Conguration Port Connector 37
EtherNet/IP Port Connector 37
SECTION 5 39
Page 34 40
Front Panel Controls 41
System Operating Mode Keys 42
Navigation Keys (4) 43
Soft Keys Bordering the 43
Display (3) 43
Hot Keys (8) 44
Lighted Power Indicator 45
Screen Basics 46
OPERATE 47
Page 42 48
SECTION 6 49
Page 44 50
Start-up Sequence 52
Stopping the Weld Cycle 53
Using the Menus 54
ONLINE 55
Page 50 56
Power Enabled 56
Remote Amplitude Board 57
PRE-WELD 58
MPC Module Installed 60
POST-WELD 62
Afterburst 63
Bad Limits 64
Suspect Limits 64
Section 6 – Operation 65
Part Limits 65
Setup Control 66
Name Setup 66
> is moved to NAME SETUP 66
Copying a Setup 67
Erase Setup 68
ONLINE 69
AUTO 01 69
IN CYCLE 71
Using the INFO Menus 72
Network Settings 79
Moving to the Next Sub-menu 79
Page 76 82
SECTION 7 83
Page 78 84
Page 80 86
SECTION 8 87
System Operational Testing 87
Page 82 88
System Verication Tests 89
System Test 90
Probe Operation 91
Page 86 92
SECTION 9 93
Troubleshooting 93
Page 88 94
11 12 13 14 15 95
Welding Problems 96
SECTION 10 97
Maintenance 97
Page 92 98
Front and Rear Panels 99
Page 94 100
SECTION 11 101
Page 96 102
Power Inlet Options 103
I/O Panel Options 104
Interface and EtherNet/IP 105
Multi- Probe Control (MPC) 105
MPC Probe Control 106
Cut Outs 107
Continued from Previous Page 107
Continued 107
MPC Cycle Illustration 110
MPC Cycle Flow Chart 110
Remote Amplitude Control 111
Module and EtherNet/IP 111
Remote Amplitude 112
Automation Thruster Control 113
RS-232 Interface Option 115
Part Number - 110 - 4554 116
SECTION 12 117
Contacting Dukane 117
Page 112 118
Page 114 120
SECTION 13 121
Specications 121
Page 116 122
Page 117 123
Section 13 - Specications 123
Operating Environment 124
Weights 124
AC Power Requirements 125
Ultrasonic Pressure 126
Page 121 127
Regulatory Agency Compliance 128
System Parameter Settings 129
Overview 129
APPENDICES 131
Page 126 132
Appendix A 133
List of Figures 133
List of Tables 136
Appendix B 136
Page 131 137
Page 132 138
S Continued 142
Dukane ISO 143
Part No. 403-588-00 144

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Dukane iQ Series User Manual Page 87

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