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iQ Series, Ultrasonic Generator/Power Supply LS-E User’s Manual
Dukane Manual Part No. 403-588-00
Pin Signal Name Connector
3 Setup Bit 0 Input
J2 (Page 24)
4 Setup Bit 1 Input
5 Setup Bit 2 Input
6 Setup Bit 3 Input
18 MPC Ready Out J3 (Page 29)
Table 11 - II MPC I/O Connector Signals
MPC I/O Connections
Signal names and Pin numbers and the connectors re-
lated to the MPC option are shown in the table below.
See the pages referred to in the table for more informa-
tion about the signals.
MPC Probe Control
When the optional MPC Interface and MPC I/O
connectors are used, the generator has the capability of
controlling as many as sixteen compatible probes. One
probe can be turned on at a time while the sequence of
probe activation is determined by the user’s automation.
The table below shows how the setup bit inputs
correspond to the probes.
MPC Probe
Selected
3 2 1 0
Off Off Off Off 1
Off Off Off On 2
Off Off On Off 3
Off Off On On 4
Off On Off Off 5
Off On Off On 6
Off On On Off 7
Off On On On 8
On Off Off Off 9
On Off Off On 10
On Off On Off 11
On Off On On 12
On On Off Off 13
On On Off On 14
On On On Off 15
On On On On 16
Table 11 - III MPC Setup Bit Inputs
NOTE
Ultrasound Output Connector
The ultrasound output connector
used with all standard generators is
a high voltage (5000V) coaxial style
SHV-BNC connector. This connector
provides superior shielding of electri-
cal noise, compared to other types
of connectors. The ultrasound output
connector mates with fully shielded
coaxial ultrasound cables that are
secured with a simple and reliable
quarter-turn bayonet style attachment
mechanism.
The ultrasonic output from this con-
nector (that drives the attached
ultrasonic load) is a very high AC
voltage. At high power levels this can
exceed 2 amps of current and must be
securely terminated via the ultrasound
cable for safe operation. Use original
equipment ultrasound cables for safe
and reliable system operation. Im-
properly assembled ultrasound cables
can result in high voltage arcing and
will destroy the ultrasound connectors.
Continued from Previous Page
Continued
- User’s Manual 1
- Revision History 3
- Contents 5
- SECTION 1 7
- General User Information 9
- Generator Overview 10
- Key Generator Features 10
- SECTION 2 11
- Page 6 12
- General Considerations 13
- Plastics Health Notice 14
- Electrical Safety 14
- Domestic Power Grounding 15
- International Power Grounding 15
- Lifting the Equipment 16
- SECTION 3 17
- Page 12 18
- Before Installation 19
- Page 14 20
- Unpacking 21
- Placement 21
- RFI Grounding 22
- Connecting Cables 23
- Automation Controlled Probe 24
- SECTION 4 25
- Page 20 26
- Rear Panel Layout Overview 27
- AC Power Inlet Panel 28
- System I/O Panel 28
- 1 2 3 4 5 30
- 11 12 13 14 15 30
- Page 26 32
- , on the front of the MPC 33
- (System Ready Status Output) 34
- (Suspect Part Status Output) 34
- (Isolated Common) 34
- (Not Used) 34
- Ultrasound Output Connector 36
- Conguration Port Connector 37
- EtherNet/IP Port Connector 37
- SECTION 5 39
- Page 34 40
- Front Panel Controls 41
- System Operating Mode Keys 42
- Navigation Keys (4) 43
- Soft Keys Bordering the 43
- Display (3) 43
- Hot Keys (8) 44
- Lighted Power Indicator 45
- Screen Basics 46
- OPERATE 47
- Page 42 48
- SECTION 6 49
- Page 44 50
- Start-up Sequence 52
- Stopping the Weld Cycle 53
- Using the Menus 54
- ONLINE 55
- Page 50 56
- Power Enabled 56
- Remote Amplitude Board 57
- PRE-WELD 58
- MPC Module Installed 60
- POST-WELD 62
- Afterburst 63
- Bad Limits 64
- Suspect Limits 64
- Section 6 – Operation 65
- Part Limits 65
- Setup Control 66
- Name Setup 66
- > is moved to NAME SETUP 66
- Copying a Setup 67
- Erase Setup 68
- ONLINE 69
- AUTO 01 69
- IN CYCLE 71
- Using the INFO Menus 72
- Network Settings 79
- Moving to the Next Sub-menu 79
- Page 76 82
- SECTION 7 83
- Page 78 84
- Page 80 86
- SECTION 8 87
- System Operational Testing 87
- Page 82 88
- System Verication Tests 89
- System Test 90
- Probe Operation 91
- Page 86 92
- SECTION 9 93
- Troubleshooting 93
- Page 88 94
- 11 12 13 14 15 95
- Welding Problems 96
- SECTION 10 97
- Maintenance 97
- Page 92 98
- Front and Rear Panels 99
- Page 94 100
- SECTION 11 101
- Page 96 102
- Power Inlet Options 103
- I/O Panel Options 104
- Interface and EtherNet/IP 105
- Multi- Probe Control (MPC) 105
- MPC Probe Control 106
- Cut Outs 107
- Continued from Previous Page 107
- Continued 107
- MPC Cycle Illustration 110
- MPC Cycle Flow Chart 110
- Remote Amplitude Control 111
- Module and EtherNet/IP 111
- Remote Amplitude 112
- Automation Thruster Control 113
- RS-232 Interface Option 115
- Part Number - 110 - 4554 116
- SECTION 12 117
- Contacting Dukane 117
- Page 112 118
- Page 114 120
- SECTION 13 121
- Specications 121
- Page 116 122
- Page 117 123
- Section 13 - Specications 123
- Operating Environment 124
- Weights 124
- AC Power Requirements 125
- Ultrasonic Pressure 126
- Page 121 127
- Regulatory Agency Compliance 128
- System Parameter Settings 129
- Overview 129
- APPENDICES 131
- Page 126 132
- Appendix A 133
- List of Figures 133
- List of Tables 136
- Appendix B 136
- Page 131 137
- Page 132 138
- S Continued 142
- Dukane ISO 143
- Part No. 403-588-00 144
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