Dukane iQ Series User Manual Page 133
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- TROUBLESHOOTING
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Page 127
Appendices
Dukane Manual Part No. 403-588-00
Appendix A
2-1 Example of 220 Volt, Grounded, 3-prong Receptacle .....................................................9
2-2 International 220/240V Grounding ..................................................................................9
3-1 Lockout Device in Open Position, Unlocked .................................................................13
3-2 Bottom Lockout Device in Closed Position, Locked ......................................................13
3-3 Generator - Front View (high prole model) ..................................................................15
3-4 Cable Slack Take-up - Correct.......................................................................................16
3-5 Cable Slack Take-up - Incorrect ....................................................................................16
3-6 Generator - Rear View (low prole model) ....................................................................18
4-1 Generator Rear Panel ...................................................................................................21
4-2 IEC AC Power Inlet Connector ......................................................................................22
4-3 System I/O Panel ..........................................................................................................23
4-4 HD-15F for Generator Input Connector .........................................................................24
4-5 HD-15M for Generator Input Cable Connector .............................................................. 24
4-6 DB-25F for Generator Output Connector ......................................................................28
4-7 DB-25M for Generator Output Cable Connector ...........................................................28
4-8 Ultrasound Output Connector ........................................................................................ 30
4-9 Conguration Port Connector ........................................................................................31
4-10 EtherNet/IP Port Connector ...........................................................................................31
5-1 iQ Generator Display and Control Keys ........................................................................35
5-2 Display Detail, Operating Mode Indicator ......................................................................36
5-3 Display Detail, Power Output Level ...............................................................................36
5-4 Navigation Keys, with Enter, Info and Cancel ...............................................................37
5-5 Info Menu Display .......................................................................................................... 37
5-6 Active Soft Keys, Example ............................................................................................37
5-7 Display Detail, Power Output Level ...............................................................................39
5-8 Making Selections .........................................................................................................40
5-9 Arrows Indicate Direction of More Text ..........................................................................40
5-10 Main Menu Detail - Setup Identication .........................................................................41
6-1 Front Panel with Power LED ..........................................................................................46
6-2 Start-up Sequence 1 - INFO Screen .............................................................................46
6-3 Start-up Sequence 2 - OPERATE Screen (typical) .......................................................47
6-4 Generator Menu Overview ............................................................................................48
6-5 Setting Weld Amplitude .................................................................................................49
6-6 Setting Weld Amplitude with Afterburst Enabled ...........................................................49
6-7 Setting Weld Amplitude with Trigger By Power Enabled ...............................................50
6-8 Setting Weld Amplitude with Remote Amplitude Board .................................................51
6-9 Setting Weld Amplitude with Remote Amplitude Board Disabled ..................................51
No. Description Page
List of Figures
Continued
- User’s Manual 1
- Revision History 3
- Contents 5
- SECTION 1 7
- General User Information 9
- Generator Overview 10
- Key Generator Features 10
- SECTION 2 11
- Page 6 12
- General Considerations 13
- Plastics Health Notice 14
- Electrical Safety 14
- Domestic Power Grounding 15
- International Power Grounding 15
- Lifting the Equipment 16
- SECTION 3 17
- Page 12 18
- Before Installation 19
- Page 14 20
- Unpacking 21
- Placement 21
- RFI Grounding 22
- Connecting Cables 23
- Automation Controlled Probe 24
- SECTION 4 25
- Page 20 26
- Rear Panel Layout Overview 27
- AC Power Inlet Panel 28
- System I/O Panel 28
- 1 2 3 4 5 30
- 11 12 13 14 15 30
- Page 26 32
- , on the front of the MPC 33
- (System Ready Status Output) 34
- (Suspect Part Status Output) 34
- (Isolated Common) 34
- (Not Used) 34
- Ultrasound Output Connector 36
- Conguration Port Connector 37
- EtherNet/IP Port Connector 37
- SECTION 5 39
- Page 34 40
- Front Panel Controls 41
- System Operating Mode Keys 42
- Navigation Keys (4) 43
- Soft Keys Bordering the 43
- Display (3) 43
- Hot Keys (8) 44
- Lighted Power Indicator 45
- Screen Basics 46
- OPERATE 47
- Page 42 48
- SECTION 6 49
- Page 44 50
- Start-up Sequence 52
- Stopping the Weld Cycle 53
- Using the Menus 54
- ONLINE 55
- Page 50 56
- Power Enabled 56
- Remote Amplitude Board 57
- PRE-WELD 58
- MPC Module Installed 60
- POST-WELD 62
- Afterburst 63
- Bad Limits 64
- Suspect Limits 64
- Section 6 – Operation 65
- Part Limits 65
- Setup Control 66
- Name Setup 66
- > is moved to NAME SETUP 66
- Copying a Setup 67
- Erase Setup 68
- ONLINE 69
- AUTO 01 69
- IN CYCLE 71
- Using the INFO Menus 72
- Network Settings 79
- Moving to the Next Sub-menu 79
- Page 76 82
- SECTION 7 83
- Page 78 84
- Page 80 86
- SECTION 8 87
- System Operational Testing 87
- Page 82 88
- System Verication Tests 89
- System Test 90
- Probe Operation 91
- Page 86 92
- SECTION 9 93
- Troubleshooting 93
- Page 88 94
- 11 12 13 14 15 95
- Welding Problems 96
- SECTION 10 97
- Maintenance 97
- Page 92 98
- Front and Rear Panels 99
- Page 94 100
- SECTION 11 101
- Page 96 102
- Power Inlet Options 103
- I/O Panel Options 104
- Interface and EtherNet/IP 105
- Multi- Probe Control (MPC) 105
- MPC Probe Control 106
- Cut Outs 107
- Continued from Previous Page 107
- Continued 107
- MPC Cycle Illustration 110
- MPC Cycle Flow Chart 110
- Remote Amplitude Control 111
- Module and EtherNet/IP 111
- Remote Amplitude 112
- Automation Thruster Control 113
- RS-232 Interface Option 115
- Part Number - 110 - 4554 116
- SECTION 12 117
- Contacting Dukane 117
- Page 112 118
- Page 114 120
- SECTION 13 121
- Specications 121
- Page 116 122
- Page 117 123
- Section 13 - Specications 123
- Operating Environment 124
- Weights 124
- AC Power Requirements 125
- Ultrasonic Pressure 126
- Page 121 127
- Regulatory Agency Compliance 128
- System Parameter Settings 129
- Overview 129
- APPENDICES 131
- Page 126 132
- Appendix A 133
- List of Figures 133
- List of Tables 136
- Appendix B 136
- Page 131 137
- Page 132 138
- S Continued 142
- Dukane ISO 143
- Part No. 403-588-00 144
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