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Dukane iQ Series User Manual Page 132
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Page 126
iQ Series
,
Ultrasonic Generator/Power Supply LS-E User
’s Manual
Dukane Manual Part No. 403-588-00
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User’s Manual
1
Revision History
3
Contents
5
SECTION 1
7
General User Information
9
Generator Overview
10
Key Generator Features
10
SECTION 2
11
Page 6
12
General Considerations
13
Plastics Health Notice
14
Electrical Safety
14
Domestic Power Grounding
15
International Power Grounding
15
Lifting the Equipment
16
SECTION 3
17
Page 12
18
Before Installation
19
Page 14
20
Unpacking
21
Placement
21
RFI Grounding
22
Connecting Cables
23
Automation Controlled Probe
24
SECTION 4
25
Page 20
26
Rear Panel Layout Overview
27
AC Power Inlet Panel
28
System I/O Panel
28
1 2 3 4 5
30
11 12 13 14 15
30
Page 26
32
, on the front of the MPC
33
(System Ready Status Output)
34
(Suspect Part Status Output)
34
(Isolated Common)
34
(Not Used)
34
Ultrasound Output Connector
36
Conguration Port Connector
37
EtherNet/IP Port Connector
37
SECTION 5
39
Page 34
40
Front Panel Controls
41
System Operating Mode Keys
42
Navigation Keys (4)
43
Soft Keys Bordering the
43
Display (3)
43
Hot Keys (8)
44
Lighted Power Indicator
45
Screen Basics
46
OPERATE
47
Page 42
48
SECTION 6
49
Page 44
50
Start-up Sequence
52
Stopping the Weld Cycle
53
Using the Menus
54
ONLINE
55
Page 50
56
Power Enabled
56
Remote Amplitude Board
57
PRE-WELD
58
MPC Module Installed
60
POST-WELD
62
Afterburst
63
Bad Limits
64
Suspect Limits
64
Section 6 – Operation
65
Part Limits
65
Setup Control
66
Name Setup
66
> is moved to NAME SETUP
66
Copying a Setup
67
Erase Setup
68
ONLINE
69
AUTO 01
69
IN CYCLE
71
Using the INFO Menus
72
Network Settings
79
Moving to the Next Sub-menu
79
Page 76
82
SECTION 7
83
Page 78
84
Page 80
86
SECTION 8
87
System Operational Testing
87
Page 82
88
System Verication Tests
89
System Test
90
Probe Operation
91
Page 86
92
SECTION 9
93
Troubleshooting
93
Page 88
94
11 12 13 14 15
95
Welding Problems
96
SECTION 10
97
Maintenance
97
Page 92
98
Front and Rear Panels
99
Page 94
100
SECTION 11
101
Page 96
102
Power Inlet Options
103
I/O Panel Options
104
Interface and EtherNet/IP
105
Multi- Probe Control (MPC)
105
MPC Probe Control
106
Cut Outs
107
Continued from Previous Page
107
Continued
107
MPC Cycle Illustration
110
MPC Cycle Flow Chart
110
Remote Amplitude Control
111
Module and EtherNet/IP
111
Remote Amplitude
112
Automation Thruster Control
113
RS-232 Interface Option
115
Part Number - 110 - 4554
116
SECTION 12
117
Contacting Dukane
117
Page 112
118
Page 114
120
SECTION 13
121
Specications
121
Page 116
122
Page 117
123
Section 13 - Specications
123
Operating Environment
124
Weights
124
AC Power Requirements
125
Ultrasonic Pressure
126
Page 121
127
Regulatory Agency Compliance
128
System Parameter Settings
129
Overview
129
APPENDICES
131
Page 126
132
Appendix A
133
List of Figures
133
List of Tables
136
Appendix B
136
Page 131
137
Page 132
138
S Continued
142
Dukane ISO
143
Part No. 403-588-00
144
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