Dukane iQ Series User Manual download pdf (Page 2)

iQ Servo Advantage

Intuitive menu structure• , uses familiar Windows ﬁle

folder layout and icons.

One screen process settings page• last weld data

displayed simpliﬁes programming.

F1 Help command• instantly displays explanation of

function.

User-programmable cycle data screen• displays up to

16 unique weld parameters for monitoring operating

parameters.

User programmable process limits • are displayed on cycle

data screen. Bad Part and Suspect Part limits - up to 13

parameters are available. Eliminate the need for expen-

sive SPC packages.

Two user-selectable data storage locations• store data

on USB drive, local area network, C drive and generator

memory.

Data is stored based on user-selectable time intervals• .

Shifts can be specied to create unique data le for each

programmed period.

Save part data from multiple welders to one ﬁle option• .

Ideal for multi-headed weld applications or multi-welder

work cells.

Reference footprint • consists of the user-selectable weld

graph that gives a tool for ﬁnite weld process parameter

optimization.

Seven user-selectable graph parameters • -velocity,

energy, power, distance, amplitude, frequency, and force

for viewing and storage of each weld. Exportable in CSV

and XML formats for easy integration in SPC programs.

Production analysis screen• displays 8-hour shift produc-

tion statistics: good, bad, suspect quantities and percent-

ages. Ideal for instant monitoring of production.

Advanced stack diagnostics• includes power and

frequency graphs for stack (horn) documentation and

future reference for troubleshooting.

iQ Explorer operates on Windows operating

system independently of the ultrasonic system.

Usable on most computer platforms, desktop,

tablet, notebook or industrial PC, and does not

require proprietary hardware from Dukane.

Process Settings

Cycle Data

Advanced Graphing

Production Data

User Interface Features

iQ Dynamic Servo Motion Control –

NO Pneumatics!

Integrated all-electric true servo technology eliminates the

variability associated with pneumatic press components

resulting in improved process repeatability and accuracy.

Dynamic Servo Motion Control technology delivers pre-

cise control of ultrasonic stack velocity, force and location

providing a more optimized and robust process.

Repeatable and accurate Servo Motion Control•

Integrated • Melt-Match

Technology

Dynamic Velocity Melt Initiation • (DVMI™)

Precise velocity/force control during initial application 

of sonic energy allowing for optimization of joint melt

initiation. (Patent Pending)

Programmable stack velocity and location control•

Reduction in cycle time.

Ideal for integration into automated assembly systems •

where high precision and reduced variability is desired.

iQ Calibration and Validation

100% digital all-electric control simpliﬁes the calibration

and validation process. By removing the pneumatic

components, validating your ultrasonic welding process

has never been easier and is ultimately more reliable. The

advanced all electric press and digital control features of

the iQ Series welder will assure that your calibration/vali-

dation will stay in tolerance for a longer time. This provides

more conﬁdence in the welding output between calibration

schedules while maintaining system repeatability.

Simple calibration procedure – no pneumatic components •

to adjust

Only one device required for calibration (Trigger Force •

Sensor)

All other parameters validated (no adjustment – functional •

tests only – distance, time & velocity)

Optional Dukane calibration/certiﬁcation prior to shipping.•

Dukane calibration technicians available for on-site •

calibrations as required

iQ GREEN

No pneumatics = NO compressed Air!

One of the highest cost manufacturing today is associated

with energy required to generate compressed air for pneu-

matic operations. It is estimated that only 50% of the

compressed air generated is used for operation; the rest

is lost due to leaks and waste.

iQ FDA Compliance

Multi-level password protection•

Process change audit history and documentation •

(FDA part 11)

Indexed quick change tool system•

UDI – Unique Device Identication•

Integration with barcode scanner and/or laser marker 

system for FDA documentation.

No operator accessible adjustment knobs or controls.•

Ensures validated process remains unchanged.

All mechanical changes require a specic tool.•

Clean room friendly•

No air exhaust to ﬁlter 

Stainless steel panels

Process Capability (Cpk) – Third party independent study com-

paring competitive high end pneumatic welder against Dukane

iQ Servo. Results demonstrate a large increase in the Process

Capability Index (Cpk), proving the iQ Servo’s superior welding

process.

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Dukane iQ Series User Manual Page 2

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