Dukane iQ Series User Manual download pdf

Intelligent Assembly Solutions

Dukane Corporation • Ultrasonics Division • 2900 Dukane Drive • St. Charles, Illinois 60174 USA • TEL

(

630

)

797-4900 • FAX

(

630

)

797-4949

www.dukane.com/us • e-mail: [email protected]

SERVO ULTRASONIC PRESS SYSTEMS

System Features

Dukane’s patented iQ Advanced Servo Welder is the next

step in the evolution of ultrasonic welding technology.

Combining the efﬁciency and reliability of a 100% digitally

controlled Multi-Core iQ Series power supply with

the precision of an advanced servo press, the Dukane

Advanced iQ Servo Welder delivers unprecedented

repeatability, accuracy and reliability to your ultrasonic

bonding process.

• Dynamic Servo Motion Control

• Integrated Melt-Match

Technology

• Robust Rigid Mount Construction

• Reliable Validation and Calibration

• Superior data acquisition

PRESSAUTOMATED HAND PROBE

43S245 – 30/40/50/ kHz 43S220 – 20 kHz

#10-0038-00

Note: All specifications are subject to change without notice. Please consult Dukane Ultrasonics for any updated information.

www.dukane.com/us • e-mail: [email protected]

Dukane Corporation • Ultrasonics Division • 2900 Dukane Drive • St. Charles, Illinois 60174 USA • TEL

(

630

)

797-4900 • FAX

(

630

)

797-4949

iQ Speciﬁcations

Dimensions

iQ 43S220 Thruster

iQ 220 Press

System w/Base

iQ Mini Servo

Thruster

iQ Mini Servo System

w/Base

Mini Servo

Control Box

Base Width 18.6 (472) 18.6 (472)

Base Depth 24.8 (631) 24.8 (631)

Base Height 4.6 (117) 4.6 (117)

Column Height 44.6 (1132) 26.5 (674)

Maximum Height 70.1 (1780) 39.9 (1013)

Housing Width 5.2 (132) 5.2 (132) 4.0 (102) 4.0 (102) 17.2 (436)

Housing Height 38.0 (968) 38.0 (968) 27.2 (691) 27.2 (691) 12.6 (320)

Housing Depth 13.2 (336) 13.2 (336) 7.1 (181) 7.1 (181) 3.5 (88)

Usable Throat 3.94 (100) 8.2 (209) 3.38 (86) 8.3 (210)

Stroke 5.50 (140) 5.50 (140) 3.50 (88) 3.50 (88)

Weight 74 lbs (33 Kg) 250 lbs (114 Kg) 25 lbs (11.4 Kg) 230 lbs (105 Kg) 20 lbs (9 Kg)

Maximum Weld Force 550 lbs (2447 N) 550 lbs (2447 N) 150 lbs (667 N) 150 lbs (667 N)

AC Power Requirements: 90-240 VAC 10 AMP Measurements: In. (mm)

Note: Partial data shown here.

For complete dimensional data go to:

http//www.dukane.com/us/DL_DrawingsLayout.asp

Model 43S245

Available

Frequencies

Wattage

43S245

50 kHz 150

40 kHz 600/900/1800

30 kHz 900/1200/1800

43S220

20 kHz 1200/1800/2400/3600

43S215

20 kHz (Super 20) 4800

15 kHz 4800

1 2 3 4 5 6 7 8

Summary of Contents

Page 1 - Speciﬁcations

Intelligent Assembly SolutionsDukane Corporation • Ultrasonics Division • 2900 Dukane Drive • St. Charles, Illinois 60174 USA • TEL (630) 797-4900 • F

Page 2 - User Interface Features

iQ Servo AdvantageIntuitive menu structure• , uses familiar Windows ﬁle folder layout and icons. One screen process settings page• last

Page 3 - Explorer iQ Servo Advantage

Melt-Match™Studies show that precisely controlling the velocity of the ultrasonic stack during the welding cycle provides increased weld strength a

Page 4 - Ultra-Rigid iQ Servo Press

FeaturesLinear servo actuator • with integral roller screw mechanism.5" (127mm) stroke• 20 kHz, 3.5” (89mm) 30/40/50 kHz with electronic teach

Page 5

FeaturesLinear servo actuator • with integral roller screw mechanism.5" (127mm) stroke• 20 kHz, 3.5” (89mm) 30/40/50 kHz with electronic teach

Page 6

Melt-Match™Studies show that precisely controlling the velocity of the ultrasonic stack during the welding cycle provides increased weld strength a

Page 7

iQ Servo AdvantageIntuitive menu structure• , uses familiar Windows ﬁle folder layout and icons. One screen process settings page• last

Page 8

Intelligent Assembly SolutionsDukane Corporation • Ultrasonics Division • 2900 Dukane Drive • St. Charles, Illinois 60174 USA • TEL (630) 797-4900 • F