Dukane iQ Series User Manual download pdf (Page 4)

Features

Linear servo actuator • with integral roller screw mechanism.

5" (127mm) stroke• 20 kHz, 3.5” (89mm) 30/40/50 kHz

with electronic teachable mechanical stop. Adjustable in

.001" (.025mm) increments.

Top-of-stroke limit switch• for automation application

Compact, single-rail linear ball slide assembly system•

offers accurate positioning, stable movement, and

friction-free travel.

Linear distance encoder • with 1 μm resolution.

Thrust capacity• 20kHz 560 lb (2500 N)

40/30/50kHz 150 lb (660 N)

Programmable trigger force .• 1 lb resolution (1 lb 20 kHz

version) Ideal for precise delicate assemblies.

Programmable home position• for reduced cycle time and

setup optimization.

Ergonomic base and cycle activation switches• reduce

operator fatigue.

Status indicators in base• for Power, In Cycle, and Abort

clearly communicate system conditions.

Twist-release • emergency stop switch meets

international safety standards.

Ultra-Rigid • support provides reduced deﬂection for

superior weld consistency. Column crank and gas strut

assist ensures easy setup. Column can be locked to

eliminate unauthorized adjustments. Standard round

support columns available.

Options

Magnum transducer• provides a 25% boost in amplitude.

Consult Dukane about suitability/application of this option.

Wide band transducer•

Patented resonant mount booster.•

Longer press columns• to increase part load area height.

19” (483mm) rack or press-mounted• generator option.

Systematic Ultrasonic Assembly • (SUA) training computer

based interactive training modules. Modules include; Basic

Ultrasonic Assembly, Advanced Ultrasonic Assembly and

Advance Process Optimization.

Ultra-Rigid iQ Servo Press

Ultra-Rigid

Support

Compact Thruster/Actuator Options

No Operator

Accessible

Adjustment

Knobs

Stainless

Steel Panels

Solid Steel

Base

Locking

Column

iQ Generator/Power Supply Features

Rigid All Metal Chassis

Ethernet Connection

CE Compliant

Spare Custom Conﬁgurable

Interconnect Slot

15-Pin Input

25-Pin Output

Ultrasound Output

Power/Switch

Circuit Breaker

Servo Press Interconnect

IEC

Power Inlet

Connector

RS 232 Serial

Conﬁguration Port

Digital Features

100% digital control• of all power supply functions and

parameters allows for unique congurations and future

upgrades or requirements.

Industry leading data • acquisition rate speed of .5 ms

due to advanced multi-core architecture. Increased weld

accuracy and repeatability.

Digi-Trac tuning• automatically tracks the resonant

frequency digitally. Adjust the output frequency to match

the acoustic stack (sonotrode, booster, and transducer).

Ultrasonic overload protection• , with status indicator for

ease of troubleshooting. The overload power limit is based

on true RMS power output level.

Line voltage regulation• compensates for line ﬂuctuations

assuring consistent amplitude.

Load regulation• provides constant ultrasound amplitude

automatically regardless of the power draw. The

ultrasonic output amplitude level is held to within

+/-1 %, to provide weld process consistency and reduced

weld cycle times.

Pulse-Width Modulation• design delivers power more

efﬁciently with substantially less stress on the electrical

and acoustic components for superior performance,

reliability and extended life.

Linear ramp up (soft-start)• algorithm brings the acoustic

stack to operating amplitude smoothly, minimizing start-

up surges and abnormal stresses to the stack and power

supply.

Unique• patented modular hardware design incorpo-

rates motherboard/interconnect of internal components.

Reduces internal cabling while increasing reliability and

performance.

Mechanical Features

Flow through cooling• tunnel with a matched high

performance heat sink and thermostatically controlled

fan reduces thermal gradients, minimizes dirt inﬁltration

and increases component life.

RS232 serial conﬁguration port• is used for ﬁeld software

upgrades, troubleshooting and advanced hardware setup

with optional PC based iQ conﬁgurator.

Advanced I/O is standard• with 25-pin output, and

15-pin input, user configurable

from the utility menu.

Rear panel expansion• slot is

available to allow for custom

conﬁgurations for OEM and

cost effective designed

solutions.

iQ Digital Power Supply

Precise ultrasonic welding requires a consistent and

robust power supply. The Dukane iQ Advanced Power

Supply’s 100% digital control with 0.5 ms multi-core

processing rate collects twice as many data points

during the welding cycle when compared to the current

generation of ultrasonic power supplies. The increased

processing speed improves repeatability and enhances

the reliability of your welding output and programmed

quality controls.

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Dukane iQ Series User Manual Page 4

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