Dukane iQ Series User Manual Page 1

ISO 9001Products are manufactured in ISO registered facilities.Intelligent Assembly Solutionswww.dukane.com/usDukane Part No. 403 - 591 - 00iQ Seri

Page 4 iQ Series, Auto-Plus User’s ManualDukane Manual Part No. 403-591-00Generator OverviewThis generator is designed for ultrasonic applications co

Page 5Section 1 – IntroductionDukane Manual Part No. 403-591-00Thermal ConsiderationsThe thermal design of this generator is for applications that req

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Page 7Section 2 – Health and Safety Dukane Manual Part No. 403-591-00SECTION 2Health and SafetyGeneral Considerations ... 9

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Page 9Section 2 – Health and Safety Dukane Manual Part No. 403-591-00Proper Installation - Operate system components only after they are properly inst

Page 10 iQ Series, Auto-Plus User’s ManualDukane Manual Part No. 403-591-00System Electrical Cabling - Electrical power must be off when connect

Page 11Section 2 – Health and Safety Dukane Manual Part No. 403-591-00Electrical SafetyPower Grounding ConnectionFigure 2-1 illustrates how the AC lin

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Page 13Section 3 – InstallationDukane Manual Part No. 403-591-00SECTION 3InstallationUnpacking . . . . . . . . . . . . . . . . . . . . . . . . . . .

Page ii iQ Series, Auto-Plus User’s ManualDukane Manual Part No. 403-591-00Printed in the United States of America.Dukane Part Number: 403-591-00Duka

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Page 15Section 3 – InstallationDukane Manual Part No. 403-591-00UnpackingCarefully open your shipping container, and make sure it contains the items s

Page 16 iQ Series, Auto-Plus User’s ManualDukane Manual Part No. 403-591-00Power GroundingFor safety, the iQ Auto chassis must be properly gr

Page 17Section 3 – InstallationDukane Manual Part No. 403-591-00Connecting CablesBasic ConnectionsComplete these basic connections for the standard co

Page 18 iQ Series, Auto-Plus User’s ManualDukane Manual Part No. 403-591-00Pin Signal Name1 Enable Out (+22V Current Limited)2 Enable In (Ju

Page 19Section 3 – InstallationDukane Manual Part No. 403-591-00Pin 6 (U/S Status Out)Pin 6 is a digital NPN/PNP status output that activates when

Page 20 iQ Series, Auto-Plus User’s ManualDukane Manual Part No. 403-591-00Optional MPC Interface ConnectionsComplete the same basic connecti

Page 21Section 3 – InstallationDukane Manual Part No. 403-591-00NOTE Ultrasound Output ConnectorThe ultrasound output connector used with all sta

Page 22 iQ Series, Auto-Plus User’s ManualDukane Manual Part No. 403-591-00MPC modules are designed for assembly systems where one ultrasonic

Page 23Section 3 – InstallationDukane Manual Part No. 403-591-00Connecting CablesFor stand-alone modules and securely installed panel mounted modules:

Page iiiDukane Manual Part No. 403-591-00Revision HistoryRevision RevisionNumber Summary Date - 00 Original release. March 14, 2014

Page 24 iQ Series, Auto-Plus User’s ManualDukane Manual Part No. 403-591-00MPC Module Status LEDsSystem StatusThe front panel SYSTEM STATUS

Page 25Section 4 –System OperationDukane Manual Part No. 403-591-00SECTION 4System OperationIntroduction... 27iQ A

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Page 27Section 4 –System OperationDukane Manual Part No. 403-591-00IntroductionThe ultrasonic iQ Auto-Plus generator/power supply, is specically de

Page 28 iQ Series, Auto-Plus User’s ManualDukane Manual Part No. 403-591-00iQ Auto-Plus System Operational Test1. Verify that the standard

Page 29Section 4 –System OperationDukane Manual Part No. 403-591-00 An Overload Fault latches until the next time U/S is activated. Any Fault status

Page 30 iQ Series, Auto-Plus User’s ManualDukane Manual Part No. 403-591-00Options for U/S Activation Connections:• Optionally monitor the U

Page 31Section 4 –System OperationDukane Manual Part No. 403-591-00LED Indication There are six LEDs on the iQ Auto-Plus generator: - POWER (1) - ET

Page 32 iQ Series, Auto-Plus User’s ManualDukane Manual Part No. 403-591-00LED COLOR INDICATIONPOWER Gray Off - No power.Green - Steady Powe

Page 33Section 5 – OptionsDukane Manual Part No. 403-591-00SECTION 5OptionsHeat Sink ... 35Computer Interface...

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Page 35Section 5 – OptionsDukane Manual Part No. 403-591-00Figure 5-1 Generator with Heat Sink OptionHeat SinkAir FlowHeat SinkAs mentioned in Sectio

Page 36 iQ Series, Auto-Plus User’s ManualDukane Manual Part No. 403-591-00Computer InterfaceProvided with each iQ Auto Plus generator is a

Section 6 – Automation InterfacePage 37Dukane Manual Part No. 403-591-00SECTION 6Automation InterfaceInput/Output Connection Examples ...

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Section 6 – Automation InterfacePage 39Dukane Manual Part No. 403-591-00Figure 6-1 PLC Sourcing (PNP) Type Output CircuitRemote Setup 0 (pin 8)Remot

Page 40 iQ Series, Auto-Plus User’s ManualDukane Manual Part No. 403-591-00Figure 6-2 PLC Sinking (NPN) Type Output CircuitiQ Auto Plus Sou

Section 6 – Automation InterfacePage 41Dukane Manual Part No. 403-591-00Figure 6-3 PLC Sourcing (PNP) Type Input CircuitInput Voltage Range DC 24V 1

Page 42 iQ Series, Auto-Plus User’s ManualDukane Manual Part No. 403-591-00Figure 6-4 PLC Sinking (PNP) Type Input Circuit+24V SupplyOVdc R

Section 6 – Automation InterfacePage 43Dukane Manual Part No. 403-591-00Figure 6-5 E-STOP Wiring and Automation System Safety CircuitiQ AutoEnable O

Page vDukane Manual Part No. 403-591-00ContentsSection 1- Introduction ...1Section 2- Health and Safety ...7Sectio

Page 44 iQ Series, Auto-Plus User’s ManualDukane Manual Part No. 403-591-00iQLinQ communication options allow automated systems to monitor a

Section 6 – Automation InterfacePage 45Dukane Manual Part No. 403-591-00Part Number - 110 - 4681The PROFIBUS to iQLinQ converter allows the iQ gen

Page 46 iQ Series, Auto-Plus User’s ManualDukane Manual Part No. 403-591-00EtherNet I/P CommunicationsAll iQ Auto Plus generators have an Et

Section 7 – Contacting DukanePage 47Dukane Manual Part No. 403-591-00SECTION 7Contacting Dukane

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Section 7 – Contacting DukanePage 49Dukane Manual Part No. 403-591-00Contacting DukaneIdentify EquipmentWhen contacting Dukane about a service–relate

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Section 8 – SpecicationsPage 51Dukane Manual Part No. 403-591-00SECTION 8SpecicationsGenerator Outline Drawing... 53Weight

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Section 8 – SpecicationsPage 53Dukane Manual Part No. 403-591-00WEIGHT: 10 lbs / 4.55 kgALLOW FOR CABLE CONNECTOR 3.0[76.2]00000000 in[mm]Figure

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Page 54 iQ Series, Auto-Plus User’s ManualDukane Manual Part No. 403-591-00Operating EnvironmentOperate the generator within these guideline

Section 8 – SpecicationsPage 55Dukane Manual Part No. 403-591-00AC Power RequirementsOperating FrequencyGenerator Model NumberOverloadPower Ratings

Page 56 iQ Series, Auto-Plus User’s ManualDukane Manual Part No. 403-591-00Ultrasonic PressureUltrasonic PressureiQ Generator Models - kHz15

Section 8 – SpecicationsPage 57Dukane Manual Part No. 403-591-00Example System Number shown above:20AT060 - 2MSystem Assembly Detailed Description:2

Page 58 iQ Series, Auto-Plus User’s ManualDukane Manual Part No. 403-591-00iQ Auto to iQ Auto Plus - Inputs/Outputs Comparison iQ Auto iQ Auto Plus i

Section 8 – SpecicationsPage 59Dukane Manual Part No. 403-591-00Regulatory Agency Compliance FCCThe generator complies with the following Federal Co

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Section 9 – AppendicesPage 61Dukane Manual Part No. 403-591-00SECTION 9AppendicesAppendix A, List of Figures...63Appendix B, List

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Section 9 – AppendicesPage 63Dukane Manual Part No. 403-591-00List of FiguresNo. Description PageAppendix A1-1 Thermal and Power Considerations for

Page 1Section 1 – IntroductionDukane Manual Part No. 403-591-00SECTION 1IntroductionGeneral User Information . . . . . . . . . . . . . . . . . . 3Rea

Page 64 iQ Series, Auto-Plus User’s ManualDukane Manual Part No. 403-591-00Appendix BList of TablesNo. Description Page3-I P1 System I/O C

IndexPage 65Dukane Manual Part No. 403-591-00Index

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IndexPage 67Dukane Manual Part No. 403-591-00IndexAAgency Compliance 59CE Marking 59FCC 59IP (International Protection) Rating 59Appendices 61Lis

Page 68 iQ Series, Auto-Plus User’s ManualDukane Manual Part No. 403-591-00MMPC Module Installation Guide 22MPC Module Status LEDs 24MPC P

Dukane ISOISO CERTIFICATIONDukane chose to become ISO 9001 certified in order to demonstrate to our customers our continuing commitment to being a qual

Part No. 403-591-00Dukane Intelligent Assembly Solutions • 2900 Dukane Drive • St. Charles, Illinois 60174 USA • TEL (630) 797- 4900 • FAX (630) 797-

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Page 3Section 1 – IntroductionDukane Manual Part No. 403-591-00General User InformationRead This Manual FirstBefore operating your ultrasonic system,