Dukane SVB051 manuals

Dukane SVB051 User Manual (112 pages)

Brand: Dukane | Category: Welding System | Size: 6.92 MB |

English

Table of contents

SPIN WELDER

1

Page iii

2

Revision History

3

Table of ConTenTs

5

Page vii

7

Table of Contents

7

Introduction

11

Important User Information

13

Manual Organization

14

Spin Welder Key Features

15

Unpacking

17

Unpacking System

19

Packing List

19

System Requirements

20

Major Components

20

Safety Regulations

25

Electrical Safety

26

Mechanical Safety

27

Pneumatic Safety

27

Installation

29

Work Area

31

Securing to Work Table

31

Tooling Attachment

31

Compressed Air

32

Control Cables

32

AC Power

33

Note that X is

34

Theory of Operation

35

Spin Welding Process

37

Material Considerations

38

Control Parameters

38

Surface Velocity (RPM)

39

Weld Time

39

Initial Settings

40

RPM (Surface Velocity)

41

Average Weld Diameter (inch)

42

Part Size

43

Control Functions

45

Operate Controls

48

IN CYCLE

49

Air Pressure Regulator

50

Regulator Gauge

50

Down Speed Control

51

Counterbalance Regulator

51

Number Keys

52

Function Keys

52

Display/Format Keys

52

Motor Speed Control

53

Mechanical Controls

53

Dovetail Locks

54

Bottom Stop

54

Bottom Stop Lock

55

Operational Setup

57

Terminology

59

Weld by Distance

60

Upper Hub

60

Lower Fixture

60

Fixture Height

60

1. Attach Tooling

61

2. Disable System

61

3. Base Interface Cable

61

4. Connect AC Power

61

5. Connect Compressed Air

61

Height Adjustment

62

Stroke Adjustment

63

Pneumatic Adjustments

64

2 to 2

66

4 turns open at a pres

66

User Interface

67

Operating Menus

68

MODIFY Menu

71

Input Parameters

72

PREV and NEXT Keys

73

Maintenance

75

User Interface Panel

77

AC Power Cord

77

Weekly Maintenance

78

Monthly Mainte

78

Annual Maintenance

79

Lubricate Slides

80

Troubleshooting

81

Welding Process

83

Welder Troubleshooting

84

AC Motor Controller

86

TEST FUNCTIONS

87

Contacting Dukane

89

Speciﬁcations

93

Energy Requirements

95

Operating Environment

95

Dimensions

96

Identiﬁcation Numbers

97

Base Model and Serial Number

98

List of Figures

101

List of Tables

102

Electrical Schematic

103

Spin Welder User’s Manual

104

Dukane ISO

111

Part No. 403

112

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