Dukane DPC II Plus manuals

Dukane DPC II Plus User Manual (10 pages)

Brand: Dukane | Category: Welding System | Size: 0.65 MB |

English

Table of contents

System Input Connector

2

Welding Table / Base

7

System Input pin 9

7

DPC II / II+

10

Dukane DPC II Plus User Manual (190 pages)

Brand: Dukane | Category: Welding System | Size: 10.32 MB |

English

Table of contents

User’s Manual

1

PRINTED ON RECYCLED PAPER

2

Revision Revision

3

Number History Date

3

TABLE OF CONTENTS

5

Table of Contents

7

SECTION 1

11

Important User Information

13

Manual Organization

14

Section 1 – Introduction

15

DPC II Plus Overview

16

EZ Welder

16

Overview

16

DPC II Plus

17

Key Features

17

SECTION 2

19

Health and Safety Tips

21

Plastics Health Notice

22

Electrical Safety Grounding

22

Instructions

22

RFI Considerations

23

SECTION 3

25

Shipping Contents

27

DPC Placement

27

Rack Mounting

28

(DPC II Plus only)

29

Connect the Cables

30

Jumper Block

31

Part No. 200–1293

31

Multiple Probe System

32

Automated Thruster System

33

Dukane Press System

34

Electrical Power Switch

35

SECTION 4

37

Front Panel Layout

39

1. AC Power Section

40

2. Generator Status Panel

40

System Status Display

41

System Power Output Display

42

3. Process Control Panel

43

PROCESS CONTROL

45

WELD MODE

45

HOLD TIME

45

AFTERBURST

45

SECTION 5

47

Rear Panel Layout

49

System Input Connector

50

Input Signal Description

51

System Output Connector

52

Output Signal Description

53

ON LINE

54

Remote Amplitude Control

56

Power Signal Output Module

57

Press Control Module

58

Section 5 – Rear Connectors

59

Multi–Probe Master Module

60

Multi–Probe Slave Module

60

Jumper Block Options

61

System Control Inputs

62

SECTION 6

65

Process Setup Menu

67

TRIGGER METHOD

69

SECTION 7

73

Process Control Menu

75

WELD TIME

77

0.500 SEC

77

AUTO STOP

78

WELD METHOD

79

WELD BY TIME

79

WELD BY ENERGY

79

GROUND DETECT

79

WELD ENERGY

80

125 J

80

SCRUB TIME

81

0.075 SEC

81

AUTO Probe

82

WELD METHOD

83

AFTERBURST DELAY

84

0.150 SEC

84

Initiate Mode

86

Auto Stop

86

Head Up On Auto Stop

86

Trigger Type

86

Single/Dual Pressure Mode

86

#1 TIME ENERGY

87

WELD METHOD P1

88

WELD METHOD P2

89

WELD ENERGY P2

89

75 J

89

HOLD TIME

90

0.500 SEC

90

AFTERBURST DURATION

90

0.250 SEC

90

0.750 SEC

91

AMPLITUDE

92

75 %

92

Parameter Min–Max Values

95

SECTION 8

97

Process Limits Menu

99

LIMIT DEFINITION

100

TOTAL TIME

101

TOTAL ENERGY

101

Dual Pressure Mode

102

LIMIT DEFINITION

103

SECTION 9

105

Utilities Menu

107

COPY FROM

109

1#

109

OK TO COPY SETUP?

109

NO

109

YES

109

Confirm Erase All Setups

110

Erasing All Setups In Process

110

Part Count Selection Menu

110

Confirm Counter Enabled

110

Confirm Reset Part Count

110

Preset Part Count

111

Cycle Press Off Line

111

SECTION 10

113

The Ultrasonic Probe

115

Ultrasonic Horn

116

Stack Assembly

117

Attaching The Mounting

118

Stud To A Horn Or A Booster

118

Attaching The Horn To A

119

Booster, Booster To A

119

Probe, Or Horn To A Probe

119

• 40kHz Stacks - 130 inch-lbs

120

• 20kHz Stacks - 200 inch-lbs

120

Stack Disassembly

121

ISASSEMBLY

122

Booster Notes

124

Mounting The Stack

125

SECTION 11

127

Startup and Self–Test

129

DPC System Test

130

System Operation

131

SECTION 12

133

No Ultrasonic Output

135

Generator

136

Operate Input

136

Generator FAULTs

137

Generator Errors

138

Section 12 – Troubleshooting

139

Error Messages

141

SECTION 13

143

Front Panel

145

Rear Panel

145

Stack Surfaces

146

Crowning

147

Center Depression

147

Corrosion

147

Reconditioning

148

Manual Resurfacing

149

SECTION 14

151

Contacting Dukane

153

(630) 797–4987

154

SECTION 15

155

Regulatory Agency Compliance

157

Dimensions

158

Power Supply Requirements

159

2200-LN4-PE-L2

160

SECTION 16

161

Section 16 – Warranty

163

APPENDIX A

165

Appendix A – List of Figures

167

APPENDIX B

169

APPENDIX C

171

Manual Switch Circuit

173

Automation Switch Circuits

174

Non–Isolated Switch Circuits

175

Current Source Switch

176

Isolated Switch Circuit

177

Dukane ISO

189

40356601

190

Dukane DPC II Plus User Manual (15 pages)

Brand: Dukane | Category: Welding System | Size: 0.44 MB |

English

Table of contents

DPC II Timing Diagram:

3

DPC II+ Timing Diagram:

3

Master Multi-Probe

4

Controller Module

4

Slave Multi-Probe

4

System Output Connector

9

DPC II / II+

13

Revision History

15

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