Dukane Ultrasonic Generator 403-575-00 manuals

Dukane Ultrasonic Generator 403-575-00 User Manual (136 pages)

Brand: Dukane | Category: Tools | Size: 5.21 MB |

English

Table of contents

User's Manual

1

Page ii

2

Revision History

3

Page iv

4

Contents

5

Contents Continued

6

SECTION 1

7

General User Information

9

Press System Overview

10

Key Generator Features

10

SECTION 2

11

General Considerations

13

Plastics Health Notice

14

Lifting the Equipment

16

SECTION 3

17

Page 12

18

Before Installation

19

Page 14

20

Unpacking

21

Placement

21

Rack- Mounting

22

Rack Mounting iQ Generator

22

Continued from previous page

22

Benchtop Mounting

23

Rear Panel Layout Overview

24

System I/O Panel

25

1 2 3 4 5

27

11 12 13 14 15

27

Page 22

28

System Outputs Connector

29

Page 24

30

Section 3 - Installation

31

Page 26

32

Ultrasound Output Connector

33

Conguration Port Connector

33

RFI Grounding

34

Connecting Cables

35

Three Congurations

36

Pneumatic Press/Thruster

38

Networking

43

Recheck Connections

43

Connect AC Power

43

Page 38

44

SECTION 4

45

Page 40

46

Overview

47

Start-up

47

Normal Conditions

48

Emergency Conditions

48

Numeric Pad and Keyboard

48

Help System

49

Quick Start - Servo Welder

50

See Figure 4-7

51

See Figure 4-8

51

Linear Weld Joint (inches)

52

Select Trigger

54

Section 4 - Operation

55

Advanced Users - NOTE

56

Servo Step 13 - Set Amplitude

57

Step 14 - Post Weld Settings

58

Hold

59

Page 54

60

Process Limits Tab

60

Servo Step 17 - Cycle Data

61

Quick Start

62

Page 60

66

Air Cylinder Size

69

Pounds of Force Comparison

69

Continued from Page 62

70

Page 66

72

Page 70

76

SECTION 5

77

Page 72

78

Operational Test of

80

Error detected:

81

Overload peak overload fault!

81

Page 76

82

Procedure for Cycling

83

Page 78

84

SECTION 6

85

Page 80

86

Troubleshooting

87

Page 82

88

Page 84

90

Verifying Feature Operation

91

Force Transducer (Load Cell)

92

An Uninterrupted Cycle

93

Premature Weld Termination

95

Page 90

96

The iQ Generator Won’t

97

No Ultrasound

97

Page 92

98

SECTION 7

99

Page 94

100

Front and Rear Panels

101

Page 96

102

SECTION 8

103

Page 98

104

Electrical Safety

105

Power Inlet Options

105

AC Power Inlet Panel

106

Press Interface Board

107

Page 102

108

SECTION 9

109

Page 104

110

Contacting Dukane

111

Page 106

112

SECTION 10

113

Specications

113

Page 108

114

Page 109

115

Section 10 - Specications

115

Page 110

116

Page 111

117

Operating Environment

118

AC Power Requirements

119

Interpreting the Model Number

120

Regulatory Agency Compliance

121

CE Marking

121

Page 116

122

SECTION 11

123

Appendices

123

Page 118

124

List of Figures

125

Appendix A

125

Appendix B

128

List of Tables

128

Page 123

129

Page 124

130

Continued

131

Continued - Installation

132

Page 128

134

Dukane ISO

135

Part No. 403 - 575 - 00

136

More products and manuals for Tools Dukane

Models	Document Type
DPC 4 Welding System AN400	User Manual Dukane DPC 4 Welding System AN400 User Manual, 10 pages
Dual Servo Spin Welder 403570-01	User Manual Dukane Dual Servo Spin Welder 403570-01 User Manual [en] [es] , 118 pages
403-570-01	User Manual Dukane 403-570-01 User Manual, 118 pages
Ultrasonic Hand Held System iQ Series	User Manual Dukane Ultrasonic Hand Held System iQ Series User Manual, 82 pages
Ducane INtelligent Assembly Solutions AN200	User Manual Dukane Ducane INtelligent Assembly Solutions AN200 User Manual, 10 pages
DPC II Plus 9001:2000	User Manual Dukane DPC II Plus 9001:2000 User Manual, 190 pages
ULTRASONIC GENERATOR/POWER SUPPLY 403-573-02	User Manual Dukane ULTRASONIC GENERATOR/POWER SUPPLY 403-573-02 User Manual, 58 pages
iQ Series ULTRASONIC POWER SUPPLY AL ISO 9001:2008	User Manual Dukane iQ Series ULTRASONIC POWER SUPPLY AL ISO 9001:2008 User Manual, 78 pages

Dukane devices