Dukane 403-570-01 manuals

Dukane 403-570-01 User Manual (118 pages)

Brand: Dukane | Category: Tools | Size: 9.12 MB |

English

Table of contents

Dual Servo Spin Welder

1

Revision History

3

Dukane Dual Servo Spin Welder

5

SECTION 1

7

Important User Information

9

Overview

10

Key Dual Servo Spin

11

Welder Features

11

SECTION 2

13

Health and Safety Tips

15

Plastics Health Notice

16

Run Switches

16

General Safety

16

Electrical Safety

17

Mechanical Safety

17

SECTION 3

19

Unpacking Welder

21

Packing List

21

Work Area

21

Securing to Work

22

Tooling Hub & Fixture

23

AC Power

24

Head Height

25

Adjustment

25

Control Connectors

25

SECTION 4

27

Touch Screen Display

29

Operational Switches

30

Data I/O Connector

31

SECTION 5

33

RUN Mode

35

VIEW PARTS

36

SETUP Menu

37

TOP OF STROKE Position

38

TRIGGER Position

38

Part Pickup Option

39

Pre-Spin Orientation Option

39

WELD Setup

40

Rotation Method

41

Distance Method

41

WELD OPTIONS

42

Torque Trigger Option

43

POST-WELD Setup

44

Part Tests

46

TOOLS Menu

48

SYSTEM SETUP Tab

49

UTILITIES

51

Setting Time and Date

52

On Touch Screen

52

Parameter Value Range

53

SECTION 6

55

Machine Setup

57

Position

59

Starting A Weld Cycle

60

Stopping a Weld

61

Setup Sheet

61

SVT0___2VR

62

SECTION 7

63

Spin Welding Process

65

Material Considerations

65

Control Parameters

66

Press (Axial) Speed

68

Weld Depth

68

Part Size

69

SECTION 8

71

Part Data

74

Prole Graphs

75

Servo and Debug

76

SECTION 9

77

Welding Process

79

Troubleshooting

79

Mechanical

80

Electrical Power

80

Base Interface Cable

80

Machine Display

80

Messages

80

Page 75

81

Section 9 - Troubleshooting

81

Table 9-II continued. .

83

Page 79

85

SECTION 10

87

AC Power Cord

89

Maintenance

89

SECTION 11

91

Contacting Dukane

93

SECTION 12

95

220 Volt AC Socket

97

(NEMA 6–20R)

97

240 Volt AC Socket

97

Welder Model & Serial

99

APPENDIX A

101

Connector Pinouts

101

Base Interface

103

Connector

103

5 4 3 2 1

104

15 14 13 12 11

104

Slide Kit Connector

105

Data Port Connector

106

Automation Wiring

106

Page 101

107

Appendix A

107

APPENDIX B

109

Moment of Inertia

111

Tool and Fixture Design

112

APPENDIX C

113

Optional Features

113

Upper Tool Vacuum

115

Remote Touch Screen

116

Dukane ISO

117

Part No. 403–570–01

118

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