Dukane SVB051 User Manual

MICROLOGICCONTROLLERDukane Intelligent Assembly Solutions • 2900 Dukane Drive • St. Charles, Illinois 60174 USA • TEL (630) 797- 4900 • FAX (630) 797-

Spin Welder User’s Manual Section 1 – IntroductionPage xiPage x Dukane Manual Part Number 403-547-03Dukane Manual Part Number 403-547-03This page inte

Spin Welder User’s Manual Appendix A - List of Figures and TablesPage 91Page 90 Dukane Manual Part Number 403-547-03Dukane Manual Part Number 403-547-

Spin Welder User’s Manual Appendix A - List of Figures and TablesPage 91Page 90 Dukane Manual Part Number 403-547-03Dukane Manual Part Number 403-547-

Page 93Page 92 Dukane Manual Part Number 403-547-03Dukane Manual Part Number 403-547-03Spin Welder User’s Manual Appendix A - List of Figures and Tabl

Appendix B - Electrical SchematicPage 93Page 92 Dukane Manual Part Number 403-547-03Dukane Manual Part Number 403-547-03Spin Welder User’s Manual Appe

Spin Welder User’s ManualPage 95Page 94 Dukane Manual Part Number 403-547-03Dukane Manual Part Number 403-547-03 This page intentionally le

Appendix B - Electrical SchematicPage 95Page 94 Dukane Manual Part Number 403-547-03Dukane Manual Part Number 403-547-03123TOP OF STROKESWITCHINPUT FR

Spin Welder User’s ManualPage 97Page 96 Dukane Manual Part Number 403-547-03Dukane Manual Part Number 403-547-03 This page intentionally le

IndexPage 97Dukane Manual Part Number 403-547-03Page 97Page 96 Dukane Manual Part Number 403-547-03Dukane Manual Part Number 403-547-03indexAABORT Sta

Spin Welder User’s ManualPage 98 Dukane Manual Part Number 403-547-03EElectrical Block Diagram ...

IndexPage 99Dukane Manual Part Number 403-547-03MMaintenance Schedule ...67-

Spin Welder User’s Manual Section 1 – IntroductionPage xiPage x Dukane Manual Part Number 403-547-03Dukane Manual Part Number 403-547-03Important User

Spin Welder User’s ManualPage 100 Dukane Manual Part Number 403-547-03RRegulator, Counterbalance ...

Dukane ISOISO CERTIFICATIONDukane chose to become ISO 9001:2008 certified in order to demonstrate to our customers our continuing commitment to being a

Part No. 403  - 547 - 03Dukane Intelligent Assembly Solutions • 2900 Dukane Drive • St. Charles, Illinois 60174 USA • TEL (630) 797 - 4900 • FAX (630)

Spin Welder User’s Manual Section 1 – IntroductionPage 3Page 2 Dukane Manual Part Number 403-547-03Dukane Manual Part Number 403-547-03

Spin Welder User’s Manual Section 1 – IntroductionPage 3Page 2 Dukane Manual Part Number 403-547-03Dukane Manual Part Number 403-547-03Read This Manua

Spin Welder User’s Manual Section 1 – IntroductionPage 5Page 4 Dukane Manual Part Number 403-547-03Dukane Manual Part Number 403-547-03Manual Organiza

Spin Welder User’s Manual Section 1 – IntroductionPage 5Page 4 Dukane Manual Part Number 403-547-03Dukane Manual Part Number 403-547-03• Computer Con

Spin Welder User’s Manual Section 2 – UnpackingPage 7Page 6 Dukane Manual Part Number 403-547-03Dukane Manual Part Number 403-547-03 This p

Spin Welder User’s Manual Section 2 – UnpackingPage 7Page 6 Dukane Manual Part Number 403-547-03Dukane Manual Part Number 403-547-03seCTion 2Unpacking

Spin Welder User’s Manual Section 2 – UnpackingPage 9Page 8 Dukane Manual Part Number 403-547-03Dukane Manual Part Number 403-547-03 This p

Spin Welder User’s Manual Section 2 – UnpackingPage 9Page 8 Dukane Manual Part Number 403-547-03Dukane Manual Part Number 403-547-03Unpacking SystemTh

Page iiiPage ii Dukane Manual Part Number 403-547-03Dukane Manual Part Number 403-547-03Spin Welder User’s ManualPrinted in the United States of Ameri

Spin Welder User’s Manual Section 2 – UnpackingPage 11Page 10 Dukane Manual Part Number 403-547-03Dukane Manual Part Number 403-547-03System Requireme

Spin Welder User’s Manual Section 2 – UnpackingPage 11Page 10 Dukane Manual Part Number 403-547-03Dukane Manual Part Number 403-547-03Figure 2–3 Spin

Spin Welder User’s Manual Section 2 – UnpackingPage 13Page 12 Dukane Manual Part Number 403-547-03Dukane Manual Part Number 403-547-03Figure 2–4 Spin

Spin Welder User’s Manual Section 2 – UnpackingPage 13Page 12 Dukane Manual Part Number 403-547-03Dukane Manual Part Number 403-547-03seCTion 3Safety•

Spin Welder User’s Manual Section 3 – SafetyPage 15Page 14 Dukane Manual Part Number 403-547-03Dukane Manual Part Number 403-547-03 This pa

Spin Welder User’s Manual Section 3 – SafetyPage 15Page 14 Dukane Manual Part Number 403-547-03Dukane Manual Part Number 403-547-03Safety RegulationsP

Spin Welder User’s Manual Section 3 – SafetyPage 17Page 16 Dukane Manual Part Number 403-547-03Dukane Manual Part Number 403-547-03Follow the instal

Spin Welder User’s Manual Section 3 – SafetyPage 17Page 16 Dukane Manual Part Number 403-547-03Dukane Manual Part Number 403-547-03If a fuse has blown

Spin Welder User’s Manual Section 4 – InstallationPage 19Page 18 Dukane Manual Part Number 403-547-03Dukane Manual Part Number 403-547-03Spin Welder U

Spin Welder User’s Manual Section 4 – InstallationPage 19Page 18 Dukane Manual Part Number 403-547-03Dukane Manual Part Number 403-547-03Spin Welder U

Page iiiPage ii Dukane Manual Part Number 403-547-03Dukane Manual Part Number 403-547-03Spin Welder User’s ManualRevision HistoryRevision Revision

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Spin Welder User’s Manual Section 4 – InstallationPage 21Page 20 Dukane Manual Part Number 403-547-03Dukane Manual Part Number 403-547-03Work AreaAllo

Spin Welder User’s Manual Section 4 – InstallationPage 23Page 22 Dukane Manual Part Number 403-547-03Dukane Manual Part Number 403-547-03detailed meas

Spin Welder User’s Manual Section 4 – InstallationPage 23Page 22 Dukane Manual Part Number 403-547-03Dukane Manual Part Number 403-547-03The Base Inte

Spin Welder User’s Manual Section 5 – Theory of OperationPage 25Page 24 Dukane Manual Part Number 403-547-03Dukane Manual Part Number 403-547-03Spin W

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Spin Welder User’s Manual Section 5 – Theory of OperationPage 31Page 30 Dukane Manual Part Number 403-547-03Dukane Manual Part Number 403-547-03RPM (S

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Spin Welder User’s Manual Section 6 – Control FunctionsPage 37Page 36 Dukane Manual Part Number 403-547-03Dukane Manual Part Number 403-547-03

Spin Welder User’s Manual Section 6 – Control FunctionsPage 37Page 36 Dukane Manual Part Number 403-547-03Dukane Manual Part Number 403-547-03AC Power

Spin Welder User’s Manual Section 6 – Control FunctionsPage 39Page 38 Dukane Manual Part Number 403-547-03Dukane Manual Part Number 403-547-03Operate

Spin Welder User’s Manual Section 6 – Control FunctionsPage 39Page 38 Dukane Manual Part Number 403-547-03Dukane Manual Part Number 403-547-03Emergenc

Page vDukane Manual Part Number 403-547-03Table of ContentsPage vPage iv Dukane Manual Part Number 403-547-03Dukane Manual Part Number 403-547-03Spin

Spin Welder User’s Manual Section 6 – Control FunctionsPage 41Page 40 Dukane Manual Part Number 403-547-03Dukane Manual Part Number 403-547-03palm swi

Spin Welder User’s Manual Section 6 – Control FunctionsPage 41Page 40 Dukane Manual Part Number 403-547-03Dukane Manual Part Number 403-547-03Down Spe

Spin Welder User’s Manual Section 6 – Control FunctionsPage 43Page 42 Dukane Manual Part Number 403-547-03Dukane Manual Part Number 403-547-03The keyp

Spin Welder User’s Manual Section 6 – Control FunctionsPage 43Page 42 Dukane Manual Part Number 403-547-03Dukane Manual Part Number 403-547-03Motor Sp

Spin Welder User’s Manual Section 6 – Control FunctionsPage 45Page 44 Dukane Manual Part Number 403-547-03Dukane Manual Part Number 403-547-03raises t

Spin Welder User’s Manual Section 6 – Control FunctionsPage 45Page 44 Dukane Manual Part Number 403-547-03Dukane Manual Part Number 403-547-03determin

Spin Welder User’s Manual Section 7 – Operational SetupPage 47Page 46 Dukane Manual Part Number 403-547-03Dukane Manual Part Number 403-547-03Spin Wel

Spin Welder User’s Manual Section 7 – Operational SetupPage 47Page 46 Dukane Manual Part Number 403-547-03Dukane Manual Part Number 403-547-03Spin Wel

Spin Welder User’s Manual Section 7 – Operational SetupPage 49Page 48 Dukane Manual Part Number 403-547-03Dukane Manual Part Number 403-547-03

Spin Welder User’s Manual Section 7 – Operational SetupPage 49Page 48 Dukane Manual Part Number 403-547-03Dukane Manual Part Number 403-547-03NOTERefe

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Spin Welder User’s Manual Section 7 – Operational SetupPage 51Page 50 Dukane Manual Part Number 403-547-03Dukane Manual Part Number 403-547-03Weld by

Spin Welder User’s Manual Section 7 – Operational SetupPage 51Page 50 Dukane Manual Part Number 403-547-03Dukane Manual Part Number 403-547-03the bott

Spin Welder User’s Manual Section 7 – Operational SetupPage 53Page 52 Dukane Manual Part Number 403-547-03Dukane Manual Part Number 403-547-03welder.

Spin Welder User’s Manual Section 7 – Operational SetupPage 53Page 52 Dukane Manual Part Number 403-547-03Dukane Manual Part Number 403-547-03CAUTIONT

Spin Welder User’s Manual Section 7 – Operational SetupPage 55Page 54 Dukane Manual Part Number 403-547-03Dukane Manual Part Number 403-547-03Press th

Spin Welder User’s Manual Section 7 – Operational SetupPage 55Page 54 Dukane Manual Part Number 403-547-03Dukane Manual Part Number 403-547-03CAUTIONI

Spin Welder User’s Manual Section 7 – Operational SetupPage 57Page 56 Dukane Manual Part Number 403-547-03Dukane Manual Part Number 403-547-03CAUTIONM

Spin Welder User’s Manual Section 7 – Operational SetupPage 57Page 56 Dukane Manual Part Number 403-547-03Dukane Manual Part Number 403-547-03cal, so

Spin Welder User’s Manual Section 7 – Operational SetupPage 59Page 58 Dukane Manual Part Number 403-547-03Dukane Manual Part Number 403-547-036. The

Spin Welder User’s Manual Section 7 – Operational SetupPage 59Page 58 Dukane Manual Part Number 403-547-03Dukane Manual Part Number 403-547-03NOTEA fla

Page viiDukane Manual Part Number 403-547-03Table of ContentsHold Time ...

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Spin Welder User’s Manual Section 7 – Operational SetupPage 61Page 60 Dukane Manual Part Number 403-547-03Dukane Manual Part Number 403-547-03 1=WELD

Spin Welder User’s Manual Section 7 – Operational SetupPage 63Page 62 Dukane Manual Part Number 403-547-03Dukane Manual Part Number 403-547-03Input Pa

Spin Welder User’s Manual Section 7 – Operational SetupPage 63Page 62 Dukane Manual Part Number 403-547-03Dukane Manual Part Number 403-547-03PREV and

Spin Welder User’s Manual Section 8 – MaintenancePage 65Page 64 Dukane Manual Part Number 403-547-03Dukane Manual Part Number 403-547-03Spin Welder Us

Spin Welder User’s Manual Section 8 – MaintenancePage 65Page 64 Dukane Manual Part Number 403-547-03Dukane Manual Part Number 403-547-03Spin Welder Us

Spin Welder User’s Manual Section 8 – MaintenancePage 67Page 66 Dukane Manual Part Number 403-547-03Dukane Manual Part Number 403-547-03 Th

Spin Welder User’s Manual Section 8 – MaintenancePage 67Page 66 Dukane Manual Part Number 403-547-03Dukane Manual Part Number 403-547-03User Interface

Spin Welder User’s Manual Section 8 – MaintenancePage 69Page 68 Dukane Manual Part Number 403-547-03Dukane Manual Part Number 403-547-03Weekly Mainten

Spin Welder User’s Manual Section 8 – MaintenancePage 69Page 68 Dukane Manual Part Number 403-547-03Dukane Manual Part Number 403-547-03Annual Mainten

Page viii Dukane Manual Part Number 403-547-03Spin Welder User’s ManualSection 8 – Maintenance ...

Spin Welder User’s Manual Section 9 – TroubleshootingPage 71Page 70 Dukane Manual Part Number 403-547-03Dukane Manual Part Number 403-547-03Spin Welde

Spin Welder User’s Manual Section 9 – TroubleshootingPage 71Page 70 Dukane Manual Part Number 403-547-03Dukane Manual Part Number 403-547-03Spin Welde

Spin Welder User’s Manual Section 9 – TroubleshootingPage 73Page 72 Dukane Manual Part Number 403-547-03Dukane Manual Part Number 403-547-03

Spin Welder User’s Manual Section 9 – TroubleshootingPage 73Page 72 Dukane Manual Part Number 403-547-03Dukane Manual Part Number 403-547-03Welding Pr

Spin Welder User’s Manual Section 9 – TroubleshootingPage 75Page 74 Dukane Manual Part Number 403-547-03Dukane Manual Part Number 403-547-03Welder Tro

Spin Welder User’s Manual Section 9 – TroubleshootingPage 75Page 74 Dukane Manual Part Number 403-547-03Dukane Manual Part Number 403-547-03A complete

Spin Welder User’s Manual Section 9 – TroubleshootingPage 77Page 76 Dukane Manual Part Number 403-547-03Dukane Manual Part Number 403-547-03AC Motor C

Spin Welder User’s Manual Section 9 – TroubleshootingPage 77Page 76 Dukane Manual Part Number 403-547-03Dukane Manual Part Number 403-547-03EFGHIABIIC

Spin Welder User’s Manual Section 10 – Contacting DukanePage 79Page 78 Dukane Manual Part Number 403-547-03Dukane Manual Part Number 403-547-03Spin We

Spin Welder User’s Manual Section 10 – Contacting DukanePage 79Page 78 Dukane Manual Part Number 403-547-03Dukane Manual Part Number 403-547-03Spin We

Page ixDukane Manual Part Number 403-547-03Table of ContentsSection 11 – Specications ... 83Energy

Spin Welder User’s Manual Section 10 – Contacting DukanePage 81Page 80 Dukane Manual Part Number 403-547-03Dukane Manual Part Number 403-547-03

Spin Welder User’s Manual Section 10 – Contacting DukanePage 81Page 80 Dukane Manual Part Number 403-547-03Dukane Manual Part Number 403-547-03Contact

Spin Welder User’s Manual Section 11 – SpecicationsPage 83Page 82 Dukane Manual Part Number 403-547-03Dukane Manual Part Number 403-547-03Spin Welder

Spin Welder User’s Manual Section 11 – SpecicationsPage 83Page 82 Dukane Manual Part Number 403-547-03Dukane Manual Part Number 403-547-03Spin Welder

Spin Welder User’s Manual Section 11 – SpecicationsPage 85Page 84 Dukane Manual Part Number 403-547-03Dukane Manual Part Number 403-547-03

Spin Welder User’s Manual Section 11 – SpecicationsPage 85Page 84 Dukane Manual Part Number 403-547-03Dukane Manual Part Number 403-547-03Energy Requ

Spin Welder User’s Manual Section 11 – SpecicationsPage 87Page 86 Dukane Manual Part Number 403-547-03Dukane Manual Part Number 403-547-03DimensionsF

Spin Welder User’s Manual Section 11 – SpecicationsPage 87Page 86 Dukane Manual Part Number 403-547-03Dukane Manual Part Number 403-547-03Figure 11–4

Spin Welder User’s Manual Section 11 – SpecicationsPage 89Page 88 Dukane Manual Part Number 403-547-03Dukane Manual Part Number 403-547-03Figure 11–6

Spin Welder User’s Manual Section 11 – SpecicationsPage 89Page 88 Dukane Manual Part Number 403-547-03Dukane Manual Part Number 403-547-03appendix aL