Dukane ULTRASONIC GENERATOR/POWER SUPPLY 403-573-02 User Manual

ISO 9001:2008Products are manufactured in ISO registered facilities.Intelligent Assembly Solutionswww.dukane.com/usDukane Part No. 403 - 573 - 02iQ Se

Page  4 iQ Series, Auto User’s ManualDukane Manual Part No. 403-573-02Generator OverviewThis generator is designed for ultrasonic applications con-tr

Page  5Section 2 – Health & Safety Dukane Manual Part No. 403-573-02Thermal ConsiderationsThe thermal design of this generator is for applications

Page  6          iQ Series, Auto User’s ManualDukane Manual Part No. 403-573-02This page intentionally left blank

Page  7Section 2 – Health & Safety Dukane Manual Part No. 403-573-02SECTION 2Health and SafetyGeneral Considerations . . . . . . . . . . . . . . .

Page  8          iQ Series, Auto User’s ManualDukane Manual Part No. 403-573-02This page intentionally left blank

Page  9Section 2 – Health & Safety Dukane Manual Part No. 403-573-02General ConsiderationsPlease observe these health and safety recommendations f

Page  10          iQ Series, Auto User’s ManualDukane Manual Part No. 403-573-02Electrical SafetyPower Grounding ConnectionFigure 2-1 illustrates how

Page  11Section 2 – Health & Safety Dukane Manual Part No. 403-573-02Step 1. Stand close to the load with your feet spread apart about

Page  12          iQ Series, Auto User’s ManualDukane Manual Part No. 403-573-02This page intentionally left blank

Page  13Section 3 – InstallationDukane Manual Part No. 403-573-02SECTION 3InstallationUnpacking . . . . . . . . . . . . . . . . . . . . . . . . . . .

Page  ii iQ Series, Auto User’s ManualDukane Manual Part No. 403-573-02Printed in the United States of America.Part Number: 403–573–02This ultrasoni

Page  14                 iQ Series, Auto User’s ManualDukane Manual Part No. 403-573-02This page intentionally left blank

Page  15Section 3 – InstallationDukane Manual Part No. 403-573-02UnpackingCarefully open your shipping container, and make sure it contains t

Page  16                 iQ Series, Auto User’s ManualDukane Manual Part No. 403-573-02Power GroundingFor safety, the iQ Auto chassis must be properl

Page  17Section 3 – InstallationDukane Manual Part No. 403-573-02Connecting CablesStandard Model CongurationComplete three basic connections for the

Page  18                 iQ Series, Auto User’s ManualDukane Manual Part No. 403-573-02Pin Signal Name1 Enable Out (+22V Current Limited)2 Enable In

Page  19Section 3 – InstallationDukane Manual Part No. 403-573-02Pin 1 (Enable Out) This is a current limited voltage source output intended to conn

Page  20                 iQ Series, Auto User’s ManualDukane Manual Part No. 403-573-02Optional MPC Interface ConnectionsComplete the same basic conn

Page  21Section 3 – InstallationDukane Manual Part No. 403-573-02Pin Signal Name1 Setup Bit 0 Input2 Setup Bit 1 Input3 Setup Bit 2 Input4 Setup Bit

Page  22                 iQ Series, Auto User’s ManualDukane Manual Part No. 403-573-02NOTE Ultrasound Output ConnectorThe ultrasound output con

Page  23Section 3 – InstallationDukane Manual Part No. 403-573-02MPC Module Installation GuideMPC modules are designed for assembly systems where one

Page  iiiDukane Manual Part No. 403-573-02Revision HistoryRevision RevisionNumber Summary Date - 00 Original release. 10/09/2007 - 01

Page  24                 iQ Series, Auto User’s ManualDukane Manual Part No. 403-573-02Connecting CablesFor stand-alone modules and securely ins

Page  25Section 3 – InstallationDukane Manual Part No. 403-573-02MPC Module Status LEDsSystem StatusThe front panel SYSTEM STATUS LED lights up

Page  27Page  26                   iQ Series, Auto User’s ManualSection 4 –System OperationDukane Manual Part No. 403-573-02Page  27Page  26         

Page  27Page  26                   iQ Series, Auto User’s ManualSection 4 –System OperationPage  27Page  26                   iQ Series, Auto User’s

Page  29Page  28                   iQ Series, Auto User’s ManualSection 4 –System OperationDukane Manual Part No. 403-573-02Page  29Page  28         

Page  29Page  28                   iQ Series, Auto User’s ManualSection 4 –System OperationPage  29Page  28                   iQ Series, Auto User’s

Page  31Page  30                   iQ Series, Auto User’s ManualSection 4 –System OperationDukane Manual Part No. 403-573-02Page  31Page  30         

Page  31Page  30                   iQ Series, Auto User’s ManualSection 4 –System OperationPage  31Page  30                   iQ Series, Auto User’s

Page  32                   iQ Series, Auto User’s ManualDukane Manual Part No. 403-573-02This page intentionally left blank

Page  33Section 5 – SpecicationsDukane Manual Part No. 403-573-02SECTION 5SpecicationsGenerator Outline Drawings. . . . . . . . . . . . . . . . . .

Page  iv iQ Series, Auto User’s ManualDukane Manual Part No. 403-573-02This page intentionally left blank

Page  34                   iQ Series, Auto User’s ManualDukane Manual Part No. 403-573-02This page intentionally left blank

Page  35Section 5 – SpecicationsDukane Manual Part No. 403-573-02Figure 5-1 Generator Outline DrawingTOP REAR MOUNTING BRACKETBOTTOM REAR MOUNTING BR

Page  36                   iQ Series, Auto User’s ManualDukane Manual Part No. 403-573-02Figure 5-2 Generator with Optional Heat Sink Outline Drawing

Page  37Section 5 – SpecicationsDukane Manual Part No. 403-573-02Operating EnvironmentOperate the generator within these guidelines:Temperature: 40°

Page  38                   iQ Series, Auto User’s ManualDukane Manual Part No. 403-573-02AC Power RequirementsOperating FrequencyGenerator Model Numb

Page  39Section 5 – SpecicationsDukane Manual Part No. 403-573-02FCCThe generator complies with the following Federal Communications Commission

Page  40                   iQ Series, Auto User’s ManualDukane Manual Part No. 403-573-02This page intentionally left blank

Section 6 – Automation InterfacePage  41Dukane Manual Part No. 403-573-02SECTION 6Automation InterfaceInput/Output Connection Examples . . . . . . .

Page  42                   iQ Series, Auto User’s ManualDukane Manual Part No. 403-573-02This page intentionally left blank

Section 6 – Automation InterfacePage  43Dukane Manual Part No. 403-573-02iQ Auto(same as above)Input CommonU/S ActivateFault ResetGround+DCInput Volt

Page  vDukane Manual Part No. 403-573-02ContentsSection 1- Introduction . . . . . . . . . . . . . . . . . . . . . . . 1 General User Information .

Page  44                   iQ Series, Auto User’s ManualDukane Manual Part No. 403-573-02iQ Auto(same as above)Input CommonU/S ActivateFault ResetGro

Section 6 – Automation InterfacePage  45Dukane Manual Part No. 403-573-02(same as above)OverloadU/S StatusGround+DCNPN Type Output CircuitRated Outpu

Page  46                   iQ Series, Auto User’s ManualDukane Manual Part No. 403-573-02Figure 6-4 E-Stop CircuitryiQ AutoEnable OutEnable InDedicat

Section 7 – Contacting DukanePage  47Dukane Manual Part No. 403-573-02SECTION 7Contacting Dukane

Page  48                   iQ Series, Auto User’s ManualDukane Manual Part No. 403-573-02This page intentionally left blank

Section 7 – Contacting DukanePage  49Dukane Manual Part No. 403-573-02Contacting DukaneIdentify EquipmentWhen contacting Dukane about a service–relat

Page  50                   iQ Series, Auto User’s ManualDukane Manual Part No. 403-573-02This page intentionally left blank

Dukane ISOISO CERTIFICATIONDukane chose to become ISO 9001:2008 certi-fied in order to demonstrate to our customers our continuing commitment to being

Part No. 403-573-02Dukane Intelligent Assembly Solutions • 2900 Dukane Drive • St. Charles, Illinois 60174 USA • TEL (630) 797- 4900 • FAX (630) 797-

Page  vi iQ Series, Auto User’s ManualDukane Manual Part No. 403-573-02This page intentionally left blank

Page  1Section 1 – IntroductionDukane Manual Part No. 403-573-02SECTION 1IntroductionGeneral User Information . . . . . . . . . . . . .

Page  2 iQ Series, Auto User’s ManualDukane Manual Part No. 403-573-02This page intentionally left blank

Page  3Section 1 – IntroductionDukane Manual Part No. 403-573-02General User InformationRead This Manual FirstBefore operating your ultrasonic gen